[Federal Register: December 11, 2002 (Volume 67, Number 238)]
[Proposed Rules]               
[Page 76213-76253]
From the Federal Register Online via GPO Access [wais.access.gpo.gov]
[DOCID:fr11de02-18]                         




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Part II










Department of Labor










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Occupational Safety and Health Administration






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29 CFR Part 1915






Fire Protection in Shipyard Employment; Proposed Rule




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DEPARTMENT OF LABOR


Occupational Safety and Health Administration


29 CFR Part 1915


[Docket S-051]
RIN 1218-AB51


 
Fire Protection in Shipyard Employment


AGENCY: Occupational Safety and Health Administration (OSHA), U.S. 
Department of Labor.


ACTION: Proposed rule.


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SUMMARY: The Occupational Safety and Health Administration (OSHA) is 
proposing fire protection standards for shipyard employment that were 
developed through a negotiated rulemaking process. This proposed 
standard is based on the recommendations of the Fire Protection in 
Shipyard Employment Negotiated Rulemaking Advisory Committee and is a 
comprehensive standard for the protection of shipyard employment 
workers from the hazards of fire on land side and on board vessels. The 
proposed standard reflects new technologies and current national 
consensus standards. The proposal collects all fire-related safety 
practices into a single subpart, which will make them more accessible 
and more easily understood by employers and employees. The standard 
will provide increased protection of shipyard employment workers from 
fire hazards.


DATES: Comments must be submitted by the following dates:
    Hard Copy: Your comments must be submitted (postmarked or sent) by 
March 11, 2003.
    Facsimile and electronic transmission: Your comments must be sent 
by March 11, 2003. (Please see the SUPPLEMENTARY INFORMATION provided 
below for additional information on submitting comments.)


ADDRESSES: Regular mail, express delivery, hand-delivery, and messenger 
service: You must submit three copies of your comments and attachments 
to the OSHA Docket Office, Docket No. H-011G, Room N-2625, U.S. 
Department of Labor, 200 Constitution Avenue, NW., Washington, DC, 
20210. OSHA Docket Office and Department of Labor hours of operation 
are 8:15 a.m. to 4:45 p.m., e.s.t.
    Facsimile: If your comments, including any attachments, are 10 
pages or fewer, you may fax them to the OSHA Docket Office at (202) 
693-1648. You must include the docket number of this notice, Docket No. 
H-011G, in your comments.
    Electronic: You may submit comments through the Internet at http://ecomments.osha.gov
.


FOR FURTHER INFORMATION CONTACT: For general information and press 
inquiries, contact Ms. Bonnie Friedman, OSHA, Office of Information and 
Consumer Affairs, N-3647, 200 Constitution Avenue, NW., Washington, DC 
20210; telephone: (202) 693-1999. For additional copies of this Federal 
Register notice, contact OSHA, Office of Publications, U.S. Department 
of Labor, Room N-3101, 200 Constitution Avenue, NW., Washington, DC, 
20210; telephone (202) 693-1888. Electronic copies of this Federal 
Register notice, as well as news releases and other relevant documents, 
are available at OSHA's web page on the Internet at http://www.osha.gov
.


SUPPLEMENTARY INFORMATION:


Submission of Comments on This Notice and Internet Access to Comments 
and Submissions


    You may submit comments in response to this notice by (1) hard 
copy, or (2) FAX transmission (facsimile), or (3) electronically 
through the OSHA Webpage. Please note that you cannot attach materials, 
such as studies or journal articles, to electronic comments. If you 
have additional materials, you must submit three copies of them to the 
OSHA Docket Office at the address above. The additional materials must 
clearly identify your electronic comments by name, date, subject and 
docket number so we can attach them to your comments. Because of 
security-related problems there may be a significant delay in the 
receipt of comments by regular mail. Please contact the OSHA Docket 
Office at (202)-693-2350 for information about security procedures 
concerning the delivery of materials by express delivery, hand delivery 
and messenger service. All comments and submissions will be available 
for inspection and copying at the OSHA Docket Office at the address 
above. Comments and submissions posted on OSHA's Webpage are available 
at http://www.osha.gov. OSHA cautions you about submitting personal 
information such as social security numbers and birth dates. Contact 
the OSHA Docket Office at (202)-693-2350 for information about 
materials not available through the OSHA Webpage and for assistance in 
using the Webpage to locate docket submissions.


Table of Contents


    This Preamble to the proposed standard is organized into the 
following sections:


I. Background
II. The Fire Protection in Shipyard Employment Negotiated Rulemaking 
Advisory Committee
III. Pertinent Legal Authority
IV. Summary and Explanation of Proposal
V. Summary of the Preliminary Economic and Initial Regulatory 
Flexibility Screening Analyses
VI. OMB Review under the Paperwork Reduction Act of 1995
VII. Public Participation
VIII State Plan Standards
IX. Federalism
X. Unfunded Mandates
XI. Authority and Signature


I. Background


    Employees in shipyard employment are subject to a high risk of 
injury and death from fires and explosions during ship repair, 
shipbuilding, shipbreaking, and related work activities as well as 
firefighting activities. Many of the basic tasks involved in shipyard 
employment (also referred to as just ``shipyards'' hereafter), such as 
welding, grinding, and cutting metal with torches, provide an ignition 
source for fires. There are also many combustible sources on vessels 
and in shipyards, including flammable fuels and cargo on vessels, wood 
structures, building materials, and litter. When cutting torches are 
used in enclosed or confined spaces, accidental oxygen-enriched 
atmospheres can cause normally fire resistant-materials to readily 
burn. When fires do occur, employees are often working in confined or 
enclosed spaces that may make escape difficult or impossible, and 
result in atmospheres of combustible gases, toxic fumes, or oxygen-
depleted air.
    Shipyard employees are therefore at risk from fires that can result 
in burns, death, explosions, toxic gases and fumes, and asphyxiation 
from a lack of oxygen. Based on data collected by the Bureau of Labor 
Statistics, there is an annual average of one fatality, 110 lost-
workday ``heat/burn'' injuries, and more than three times that many 
total injuries (Ex. 15).
    In addition, employees are also at special risk when fighting fires 
in shipyards. Fighting fires at shoreside facilities in shipyards can 
be similar to structural firefighting at typical industrial 
manufacturing facilities. The usual firefighting hazards encountered 
include compressed gas cylinders, flammable liquid processes and 
storage, high-voltage electric switches and transformers, and high-
density combustible materials storage.


[[Page 76215]]


Structures at shipyards can range from single-story office buildings to 
warehouses to massive fabrication shops. Fires can also be encountered 
in tunnel sections, rail cars, vessel components, and similar units 
under construction, repair, or demolition at the shipyard site.
    However, firefighting on board vessels can be considerably 
different from structural firefighting. When traditional structural 
firefighting techniques are used on vessel fires, the result can be 
catastrophic. The potential is much greater for serious injury to 
firefighting personnel when tactics do not reflect the unique nature of 
ship firefighting. For example, there may be little or no ability to 
ventilate the heat, smoke, and gases produced by a fire. Typically, in 
structural firefighting, immediate steps are taken to open up the 
structure, vertically and horizontally, to remove smoke and heat. Hose 
lines are then used to attack the fire. When fighting a ship fire, one 
of the first steps that may be taken is to shut down ventilation 
systems to close off the fire's progression and starve it of oxygen. 
Hose lines are used to cool down surrounding metal decks and bulkheads. 
A defensive fire-fighting option for large or intense structural fires 
is to ``surround and drown'; that is, position hose lines outside the 
structure and apply voluminous amounts of water until the fire goes 
out. Strategic options for vessel fires are very limited and nearly 
always require an aggressive interior attack. Small shipyards have 
outside fire responders. These municipal or other fire departments may 
not have much experience in fighting fires in shipyards or, especially, 
on vessels. Proper coordination, familiarization, and training is 
necessary to ensure the safety of outside firefighters who respond to 
shipyard fires.
    Vessel fires are also more complicated because, in most cases, 
outside firefighters seldom have the opportunity to learn the layout of 
the vessel. Vessels under construction or modification have constantly 
changing structures. Firefighters, operating under adverse conditions 
caused by heat and smoke, can easily become disoriented or confused. 
Access to the vessel may be restricted by its location, such as within 
a dry dock, meaning that firefighters boarding the ship will have to 
converge on one or two access locations. This can lead to congestion of 
personnel and delays in locating and extinguishing the fire. Access can 
also be restricted by equipment, tools, vessel components, and 
structures. Staging platforms, scaffolding or rigging, cranes, and even 
mooring lines can hamper deploying hose lines and positioning 
apparatus, again causing delays and confusion. Even with unrestricted 
access to the vessel, deploying hose lines can be time-consuming and 
labor intensive. To attack a fire deep within a ship, firefighting 
hoses may have to be stretched hundreds of feet, a task that requires 
time and a lot of people.
    Maintaining an adequate supply of air is another tactical problem 
for firefighting operations on ships. Firefighters will usually be 
equipped with self-contained breathing apparatus (SCBA) that optimally 
provide a 30-minute supply, after which the compressed air bottle will 
have to be refilled or replaced. Ship fire-fighting operations can last 
many hours; firefighters have to be rotated frequently to resupply 
their SCBA and counteract fatigue.
    Ships' fires also present a problem firefighters do not often have 
to think about--introducing a large amount of water into the vessel, so 
much so that the vessel can become unstable and possibly capsize or 
sink. This potential problem requires consultation with experts (such 
as naval architects or U.S. Coast Guard engineers) to assure vessel 
stability.
    Radio communication is another complicating factor common to 
fighting ship fires. Steel bulkheads and many compartments in ships 
effectively block and limit radio signal transmissions. To compensate, 
firefighters have to relay messages from within the ship by stationing 
personnel with radios close enough that transmissions can be sent and 
received. Other alternatives include using runners or deploying hard-
wire communications systems. All possible solutions to this problem 
involve additional personnel, delays in establishing command and 
control, and increase the potential for mishaps.
    Fires in shipyard employment present significant, serious hazards 
to those who work to control them. These hazards can be found in 
shipbuilding, as well as in shipbreaking and ship repair. Because 
firefighters must function on both land side and on board vessels, they 
need a single set of standards and training to do so safely. Likewise, 
other shipyard employees move from ship to shore frequently and need a 
single standard and training on alarms, evacuation, and the many other 
response actions.
    OSHA's general industry standards for fire protection are in 
subpart L, CFR 1910.155 through 1910.165. The application of subpart L, 
CFR 1910.155(b), exempts maritime employments from coverage. Subpart L 
addresses typical land-side fire prevention and firefighting conditions 
(fire extinguishers, fixed extinguishing systems, etc.). OSHA 
compliance policy, set out in OSHA Instruction STD.2 addresses typical 
land-side fire hazards in shipyards. Since the Agency has no specific 
standards that address the risks of fire on board vessels and vessel 
sections, OSHA has used the General Duty Clause section 5 (a)(1) of the 
Occupational Safety and Health Act to cite fire safety hazards on both 
land-side facilities and on board vessels and vessel sections (also 
referred to as just ``vessels'' hereafter). To enforce the General Duty 
Clause, OSHA must show the existence of a hazard, that the hazard is 
recognized, that the hazard is causing, or is likely to cause serious 
physical harm to employees, and that a feasible means exists to abate 
the hazard. To demonstrate industry recognition and feasible abatement 
measures, OSHA has relied upon standards published by the Coast Guard 
and other branches of the Federal Government to identify hazards and 
abatement steps as well as guidelines developed by professional 
associations such as the National Fire Protection Association and the 
Marine Chemists Association.
    The lack of a clear OSHA standard for fire protection on vessels, 
and the multiplicity of guidelines and standards from other sources 
that potentially apply to shipyards can result in uncertainty about, 
and gaps in, the safety requirements for employers in the shipyard 
industry. The Agency has preliminarily concluded that codifying 
relevant issues for fire protection in shipyards into a single subpart 
in CFR part 1915 will substantially clarify an employer's 
responsibilities in protecting shipyard employees from fire hazards. 
The Agency believes that this, in turn, will lead to better protection 
for these employees.
    Simply extending application of the current general industry 
standards to shipyards would not be appropriate. First, most of the 
provisions in the general industry standards have been in effect since 
1980. They would need revision to take into account technological 
advances that could improve fire protection in shipyard employment. 
These advances are recognized in the proposed new subpart P. Secondly, 
shipyard employment encompasses many tasks and worksites that are 
unique to the maritime industry. Employers, labor representatives and 
professional and trade associations have repeatedly asked OSHA to allow 
all shipyard employment to be covered by a single set of standards. 
They point out that the


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work situations found within shipyard employment have more in common 
with each other than with those in general industry, and that the 
hazards and methods of controlling the hazards are similar throughout 
the shipyard. Finally, they point out that the work on land and aboard 
the vessels is located within the same area and performed by the same 
workforce. Fire protection services are usually provided by the same 
in-yard plant or out-of-yard fire crews to all areas of shipyard 
employment. OSHA's Negotiated Rulemaking Advisory Committee for subpart 
P (hereafter ``the Committee'') concluded that when fire response crews 
find shipyard employment sites following the same standard, the crews 
are more effective in their fire response activities. OSHA agrees and 
has preliminarily concluded that a single new standard addressing fire 
hazards for all shipyard employment, on land and on board vessels, is 
reasonably necessary and appropriate to protect shipyard employees.
    The Agency has also preliminarily concluded that there is a 
significant risk to employees of material impairment from fires, 
explosions, and fire-related accidents causing death, burns, and 
injuries related to fire and fighting fires. OSHA further concludes 
that the proposal's requirements for inspections before beginning hot 
work, fire watches, fire planning, training, and other provisions will 
help save lives and prevent injuries. Proposed subpart P will 
substantially reduce this risk of fire by recognizing and, in some 
cases, requiring new technology.
    OSHA established the Shipyard Employment Standards Advisory 
Committee (SESAC) in 1990. SESAC was formed to guide OSHA in revising, 
consolidating, and modernizing the varying sets of rules that were 
being applied in the shipyard employment industry into what would 
ultimately become a single comprehensive set of standards for all 
shipyard employment. The new shipyard employment standards would apply 
to all shipyard employment, regardless of geographic location. In 1991 
SESAC began work on standards on fire protection for all shipyard 
employment. The SESAC Subcommittee on Fire Protection, after reviewing 
pertinent federal regulations and guidelines issued by professional 
associations, drafted a shipyard employment fire protection standard 
(SESAC, Ex. 9). However, not all of its provisions were written in 
regulatory language and the provisions did not address all of the 
issues that need to be considered in an OSHA rulemaking.
    The shipyard employment workgroup of the Maritime Advisory 
Committee on Occupational Safety and Health (MACOSH) briefly discussed 
fire protection and negotiated rulemaking at its September 1995 meeting 
in New Orleans, Louisiana. Members urged OSHA to proceed with a fire 
protection standard, although some members suggested the MACOSH 
shipyard employment workgroup take up the fire protection issues if 
OSHA was unable to do a fire protection negotiated rulemaking.
    On June 6, 1996, OSHA announced its intent to establish a Fire 
Protection in Shipyard Employment Negotiated Rulemaking Advisory 
Committee under the Federal Advisory Committee Act (FACA) and the 
Negotiated Rulemaking Act (NRA)(61 FR 28824). The Committee would 
negotiate issues associated with developing a notice of proposed 
rulemaking to regulate fire hazards in shipyard employment. The 
Committee would be made up of representatives of the parties interested 
in, or affected by, the outcome of the proposed rule. OSHA asked 
interested parties to submit their nominations for membership or 
request representation on the Committee. The Agency planned public 
meetings for the Committee along the United States coastlines in an 
effort to provide small employers with the access they needed to 
participate in this rulemaking effort.


II. The Fire Protection in Shipyard Employment Negotiated Rulemaking 
Advisory Committee


    Negotiated rulemaking is a process by which a proposed rule is 
developed through negotiation among a committee composed of 
representatives of all the interests that will be significantly 
affected by the rule. Negotiation allows interested parties to discuss 
possible approaches to various issues and arrive at jointly agreed or 
acceptable provisions for a standard. The negotiation process involves 
a mutual education of the parties on the reasons for different 
positions on the issues as well as on the concerns about the practical 
impact of various approaches.
    The process is started by the Agency's identification of all 
interests potentially affected by the rulemaking under consideration. 
To help in this identification process, the Agency publishes a notice 
in the Federal Register, called ``an intent to negotiate,'' which 
identifies a preliminary list of interests and requests public comment. 
Also included in this notice is a statement that the Agency intends to 
negotiate and develop a proposed rule; a description of the subject and 
scope of the rule to be developed and the issues to be considered; a 
proposed agenda and schedule for completing the work of the committee; 
and even a possible list of persons who may be nominated.
    After receiving comment, the Agency chooses an advisory committee 
of those nominated to represent these various interests. Representation 
on the committee may be direct, that is, each member represents a 
specific interest, or indirect, through coalitions of parties formed 
for this purpose. An Agency representative is a member of the 
committee, representing the Federal government's own set of interests. 
The negotiated rulemaking advisory committee is chaired by a mediator, 
who facilitates the negotiation process.
    Once a negotiated rulemaking committee reaches consensus on the 
provisions of a proposed rule, the Agency, consistent with its legal 
obligations, uses this as the basis of its proposed standard, which is 
published in the Federal Register. This provides the required public 
notice and allows for a public comment period. Other participants and 
other interested parties retain their rights to comment, participate in 
an informal hearing (if requested), and seek judicial review. OSHA 
anticipates, however, that the pre-proposal consensus reached by the 
Committee will effectively narrow the number of controversial issues in 
the subsequent rulemaking.
    The Negotiated Rulemaking Act of 1990 (5 U.S.C. 561 et seq.) (NRA) 
allows OSHA to establish a negotiated rulemaking committee if it is 
determined that using the negotiated rulemaking procedure is in the 
public interest. As noted above, OSHA has made this determination for 
this rulemaking activity. Each committee member participates in 
resolving the interests and concerns of other members instead of 
leaving it up to OSHA to bridge different points of view. A key 
principle of negotiated rulemaking is that agreement is reached by 
consensus of all the interests. The NRA defines consensus as unanimous 
concurrence among the interests represented on a negotiated rulemaking 
committee, unless the committee itself unanimously agrees to use a 
different definition of consensus.
    The Agency determined that the selection criteria listed in the NRA 
were met, and that there was a need to issue fire protection 
requirements that would apply to all shipyard employment. Finally, 
parties representing significant interests requested that OSHA use the 
negotiated rulemaking process on subpart P and acknowledged the need 
for a new standard.


[[Page 76217]]


    The members of the Committee are: Chris Myskowski, U.S. Coast 
Guard; Paul Jensen, NIOSH; Joseph V. Daddura, Office of Maritime 
Standards, Occupational Safety and Health Administration; G. F. Hurley, 
Norfolk Naval Shipyard; Richard Duffy, International Association of 
Firefighters (AFL-CIO, CLC); E.P. Kaiser , South Tidewater Association 
of Ship Repairs, Inc.; Guy Colonna, National Fire Protection 
Association; Russ Sill, Portland Fire Bureau; Alton Glass, United Steel 
Workers of America (AFL-CIO, CLC), who was later replaced by John 
Molovich; George Broussard, Bollinger's Shipbuilding and Ship Repair, 
who was later replaced by Mark Duley, Walker Boat Yard, Inc.; Glenn 
Harris, Ingalls Shipbuilding; Donald Mozick, Atlantic Marine, who was 
later replaced by Terry Guidry, Bollinger's Shipbuilding and Ship 
Repair; Michael Buchet, United Brotherhood of Carpenters and Joiners of 
America, who was later replaced by Joseph Durst; J.D. Paulson, National 
Steel & Shipbuilding Co., Peter Schmidt, Office of Specialty Compliance 
Programs, Washington State Department of Labor and Industry.
    The first meeting of the Committee was held in Portland, Oregon, on 
October 15, 16, and 17, 1996, and was open to the public, as were all 
subsequent meetings. (All minutes and documents from the Committee 
meetings can be found in Exs. 5-1 through 5-. Minutes were recorded by 
OSHA staff for the Committee.) During this organizational meeting, the 
members were charged with their duties and procedural matters were 
addressed. The members adopted ground rules for the Committee and set 
forth substantive issues that needed to be resolved. The rulemaking 
process was explained in depth to the Committee members, so that they 
would understand their role in the process. SESAC's proposal on fire 
protection in shipyards was given to the Committee.
    Several examples of firefighting were given by members of the 
Committee and discussions were held after each example, including how 
small businesses contact outside fire departments for assistance with 
firefighting. Workgroups were established for the following areas: Fire 
Watch, Safe Work Practices, Fire Response, and Fire Protection. These 
workgroups were charged with producing a draft regulatory text and 
rationale for their parts of the safety standard. These drafts were to 
include definitions and several options in areas where the members of 
the workgroup did not agree. The Committee agreed to include sea trials 
in the scope of this regulation. Also at this meeting, an overview and 
history of the SESAC Draft Proposed Standard for Fire Protection was 
presented by a member of SESAC's workgroup. The draft, text, and 
rationale of SESAC's recommendations were reviewed. As was to become 
routine at meetings, the Committee and other participants toured nearby 
shipyards. They were MarCom Inc., Vancouver, Washington (small 
shipyard); Diversified Marine Incorporated, Portland, Oregon (small 
shipyard); and Cascade General, Portland, Oregon (large shipyard).
    The second Committee meeting was held in Jacksonville, Florida on 
February 4, 5, and 6, 1997. The Committee discussed several key issues: 
Should subpart P--Fire Protection for Shipyard Employment--apply to all 
shipyard employment? How will the standard affect out-of-yard/plant 
firefighters such as those employed by a municipal fire department? 
What controls and work practices will provide adequate protection for 
workers? Should OSHA require hot work permits? Should OSHA require 
training for all firefighters? Should OSHA incorporate U.S. Coast Guard 
regulations in this standard? Is there any difference in controls and 
work practices on land-side verses on board vessels and vessel 
sections? Should OSHA require the employer to secure (deactivate) all 
firefighting systems on board vessels when they arrive in the yard? 
Should OSHA require each shipyard to have an in-yard/plant fire 
brigade? Should OSHA require written fire plans for land side and on 
board vessels? If so, what provisions need to be included in the plans? 
Should OSHA include a requirement for de-watering (removal of 
firefighting water from the vessel) of vessels when fighting a fire on 
board a vessel? What advances in fire technology have occurred since 
OSHA's general industry standards were published that should be 
incorporated into the shipyard employment standard? Should OSHA include 
technical information in an appendix or appendices? If so, should 
appendices be mandatory?
    The Committee had a lengthy discussion about OSHA's jurisdiction. 
OSHA has no jurisdiction over municipal firefighters, but states and 
territories with OSHA-approved State Plans are required to have 
standards for state, county, and local government entities that are at 
least as protective as Federal OSHA's.
    Small employer representatives included: T.L. James & Company, 
Houma, Louisiana; Halter Marine, New Orleans, Louisiana; and Alabama 
Shipyard/Atlantic Marine, Mobile Alabama. A Chicago municipal 
firefighter also attended. Committee members and the public 
participants at this meeting took a tour of Atlantic Marine (small 
shipyard).
    A Fire Watch section workgroup met at Charleston, South Carolina, 
on March 18, 1997. The workgroup was tasked with developing proposals 
to be presented to the full Committee. Discussions included the Navy's 
NAVSEA 00907 Fire Prevention and Housekeeping standard of September 13, 
1996. The workgroup agreed that NAVSEA 00907 was not applicable to the 
safety of workers because its focus was on the protection of property. 
The workgroup also agreed on two proposals to present to the full 
Committee: That an employee performing hot work should never be his or 
her own fire watch, and that training requirements should be 
performance oriented. For example, for training employers could use 
stand-up tool-box safety meetings or written training documents as a 
basis for appropriate training sessions. Suggestions for identifying a 
fire watch included: Stickers on hats, arm bands, and vests. The topic 
of live-fire training was raised as an issue for the full Committee to 
consider.
    The third public meeting of the Committee was held in Lockport, 
Louisiana, on April 8, 9, and 10, 1997 (Ex. 5-3). The Committee's 
workgroups continued working on the issues of scope and application, 
controls and work practices, fire brigades, written fire plans, 
technological advances in fire protection, costs of fire protection, 
and appendices. There were discussions about small employer 
difficulties and on Coast Guard jurisdiction over vessels during sea 
trials. Preliminary drafts of proposed changes and preamble language 
were circulated among committee members for review and comment. At this 
meeting the Committee decided that issues upon which general agreement 
could not be reached would be raised for public comment in the 
proposal's preamble. By doing so, an issue, such as live fire training, 
would be considered by the public and OSHA and could become part of a 
final rule. Small employer representatives in attendance were: Walker 
Boat Yard; Halter Marine; Leevac Shipyard; Boland Marine; and Bollinger 
Shipyard. The Committee members and other participants toured the 
Bollinger Lockport facility and two other Bollinger facilities in the 
area (small shipyards).
    The fourth public meeting of the Committee was held in Baltimore, 
Maryland on July 15, 16, and 17, 1997


[[Page 76218]]


(Ex. 5-6). During this meeting the Committee broke out into its 
workgroups and continued to develop proposed preamble and regulatory 
text on the issues that were identified in previous meetings. OSHA 
staff explained the economic feasibility issues that are brought into 
rulemaking and gave a briefing on ``plain language.'' Carryover 
discussion items from the previous meeting were OSHA's lack of 
jurisdiction over civilian guests on board vessels during sea trials, 
municipal fire departments, and volunteers. The discussions produced 
several examples of current practices from members of the Committee.
    There was a discussion about the hazards of fixed extinguishing 
systems and members gave examples of current practices. A large West 
Coast shipyard disconnects the vessel's system because they do not want 
it to be accidentally activated. A representative from small shipyard 
on the inland waterways noted that he prefers not to deactivate a 
vessel's fixed extinguishing system, especially for a short-term repair 
job. For this type of short-term repair job, the Committee agreed that 
there are two options: Disconnect the entire system or train employees. 
Some members indicated that on some manned Navy vessels, deactivating 
the fixed extinguishing system is not an option. It was also noted 
that, on U.S. flag vessels the U.S. Coast Guard requires a time delay 
on fixed systems to allow employees to evacuate before the 
extinguishing agent is released or automatic locking doors are 
activated. There was an incident in Spain where a small fire on board a 
vessel was under control locally when another employee pulled the fixed 
fire system, causing fatalities. A presentation was given on a fire 
aboard the Melvin H. Baker II, which occurred during a hot work 
operation and caused a fatality.
    There was also a discussion of how a fire watch can alert others 
before he or she exits the dangerous areas, which fire watch duties 
should be included in safe work practices, and the important role of 
the fire watch in preventing fires and loss of life. A workgroup was 
established to work on the definitions section of the standard. Small 
employers were represented by: Bollingers Shipyard, Lockport, 
Louisiana, and the National Shipbuilders Association, Arlington, 
Virginia.
    The fifth meeting of the Committee was held in Paducah, Kentucky, 
on October 7, 8, and 9, 1997 (Ex. 5-4). At the request of the 
Shipbuilders Council of America (SCA), OSHA staff held a preliminary 
meeting on October 6. This meeting was open to the public and SCA 
invited small employers to be present. OSHA staff made presentations on 
the negotiated rulemaking process, OSHA's standards writing process, 
and the intent of the proposed Fire Protection standard. The OSHA 
Project Attorney reviewed the ground rules for negotiated rulemaking 
procedures, and answered more specific questions that the Committee had 
raised, such as regulating small businesses. Some workgroups presented 
their draft documents for discussion and approval by the full 
Committee. Those documents that were approved by the Committee were 
delivered to OSHA for further action. Some of the other topics of 
discussion were: Sliding/rolling fire doors, inadvertent activation of 
a ship's CO2 system, and live fire training. Small employer 
representatives in attendance were: Bollinger's Shipyard, Lockport, 
Louisiana; James Marine, Inc., Paducah, Kentucky; Cascade General, 
Inc., Portland, Oregon; Newpark Shipbuilding & Repair, Houston, Texas; 
Missouri Dry Dock, Cape Girardeau, Missouri; Mid South Towing, 
Metropolis, Illinois; Sea River Maritime; and American Commercial 
Marine Service Co. Unions representatives were present from Firefighter 
Local 168, Paducah, Kentucky and IBEW Local 733, Pascagoula, 
Mississippi. Committee members and the public participants toured two 
small shipyards, Walker Boatyard and James Marine, Inc., Paducah, 
Kentucky.
    The sixth public meeting of the Committee was held in San Diego, 
California, on February 24, 25, and 26, 1998 (Ex. 5-5). Discussions at 
this meeting included the Small Business Regulatory Enforcement 
Fairness Act (SBREFA), the general industry (29 CFR part 1910) 
regulations that apply to landside operations, and live fire training 
for fire watches. During this meeting, the Committee approved the 
regulatory text on hot work. Small employer representatives at this 
meeting included: Bollinger's Shipyard, Louisiana; Walker Boat Yard, 
Kentucky; Sea River Maritime; and South Tidewater Association of Ship 
Repairers (STASR), Hampton Roads, Virginia. The Committee member 
representing STASR noted that the negotiated rulemaking issues and 
products are shared by the member with 121 STASR members, who are 
mostly small employers. Committee members and the public participants 
at this meeting took a tour of the NASSCO and the NAVAL shipyards.
    The seventh meeting of the Committee was held in Linthicum, 
Maryland on June 15, 16, and 17, 1998 (Ex. 5-9). The Committee decided 
that since MACOSH has supported the Committee and intends to review its 
products, the Committee's recommendation for a proposed standard will 
be made available to them. A lengthy discussion was held on shipboard 
fixed fire protection systems, during which the Committee members 
learned that only CO2 systems have caused fatalities. This 
led to further discussion about whether or not an employer would rely 
on a vessel's fixed system as the primary source of fire protection., 
and prompted a page-by-page review of the fire response section. Topics 
discussed included the term ``qualified instructor,'' personal 
protective equipment, hose testing, and how long records must be kept.
    During the second day of this meeting, the Acting Director of 
OSHA's Office of Regulatory Analysis presented an overview of what 
requirements OSHA's economic analysis must meet. A representative from 
the Small Business Administration (SBA), Office of Advocacy also 
answered questions from the Committee and public on issues related to 
small businesses. After a review, the Committee voted to accept the 
preamble of shipboard fixed systems. The Committee further agreed to 
not bring sections of 29 CFR part 1910 over into 29 CFR part 1915 for 
land-side fixed systems, because members prefer that fire 
extinguishers, stand pipes, or sprinklers conform to NFPA 10, Standard 
for Portable fire Extinguishers, 1998 Edition (Ex. 20-1) rather than 
the older OSHA general industry standards for this type of equipment.
    The issue of records retention was reviewed. It was agreed that the 
proposal will state that records must be kept and made available for 
one year; however, an issue will be raised on one year versus three 
years retention. Large shipyards typically keep their records 
indefinitely, but in the opinion of several of their representatives, 
they would rather not be told how long records must be kept.
    Small employer representatives at this meeting included: 
Bollinger's Shipyard, Louisiana; Walker Boat Yard, Kentucky; and South 
Tidewater Association of Ship Repairers, Hampton Roads, Virginia. A 
representative from National Shipbuilders Association, Arlington, 
Virginia, also attended.
    The eighth meeting of the Committee was held in Biloxi, 
Mississippi, on September 9, 10, and 11, 1998 (Ex. 5-7). Topics of 
discussion included the progress that the definitions workgroup was 
making and the outreach programs previously completed. The public was 
polled about their expectations from


[[Page 76219]]


this negotiated rulemaking on fire protection. Other discussions were 
held on what to do with burning torches, what the extent of the 
standard was, where fire watches are not needed, and how to ensure that 
the 29 CFR part 1910 requirements are updated and that they cover the 
same work as subpart P.
    The following list of issues was distributed and discussed by the 
Committee: Can a fire response count as a drill? Is the inspection 
required in the proposal's section 504(a) and (b) already covered in 
1915.14, or does the proposal mandate that all areas--other than those 
that require a Marine Chemist or Shipyard Competent Person's 
inspection--be inspected before hot work? In section 505, Fire 
Response, should OSHA require proximity firefighting protective 
clothing for all yards and fire departments? Should an employee have 
the right to stop work if the employee felt he or she was placed in a 
dangerous situation? Does the committee want to require the employer to 
instruct on-site contractors on their fire plans? What is an 
``authorized area?'' Is a welding shop, sheet metal shop, fabricating 
shop, or subassembly area to be considered an authorized area? If so, 
does the Committee want the employer to post signs to notify employees? 
How does the employer determine the authorized area? Is it the 
Committee's understanding that the employer is to survey his shipyard 
to determine and label all working areas? How is the issue of municipal 
fire departments' response to shipyard fires to be explained in the 
preamble? How can the Committee ensure that the public understands that 
this standard does not apply to state, county, or municipal fire 
departments?
    Other issues discussed included: Proximity suits; a model training 
program for fire watches; employee participation; fire watch training; 
the requirements of subpart B, Confined and Enclosed Spaces and Other 
Dangerous Atmospheres in Shipyard Employment, that could apply in the 
hot work section; training requirements for all shipyard employees 
versus training only fire watches; liaisons between shipyards and 
outside fire responders; and the proposed requirement that all fire 
hoses used by the employer being labeled, tested, and maintained in 
accordance with NFPA 1962-1998 Standard for the Care, Use, and Service 
Testing of Fire Hose Including Couplings and Nozzles, 1998 Edition (Ex. 
20-2). The Committee agreed on the regulatory text of proposed 
Sec. Sec.  1915.505 and 1915.506.
    A small shipyard representative requested that OSHA have an 
extended compliance date for employers with 250 or fewer employees. 
Shipyards with more than 250 employees typically have a full-time 
designated safety and health professional, based on the experience of 
the National Shipbuilders Association. A labor representative opposed 
the request for a delay in implementation for small employers. It was 
suggested that OSHA review the issue for its proposal.
    Small employers were represented at this meeting by Bollinger 
Machine Shop & Shipyard, Inc., Louisiana; Walker Boat Yard, Kentucky, 
South Tidewater Association of Ship Repairers, Hampton Roads, Virginia; 
National Shipbuilders Association, Arlington, Virginia; First Wave 
Marine, Houston, Texas; Bender Shipbuilding, Mobile, AL; and Omega 
Shipyard, Moss Point, Mississippi.
    The ninth meeting of the Committee was held in Houston, Texas, on 
February 5-7, 2002 (Ex. 5-8 ). OSHA staff incorporated the agreed upon 
changes made during this meeting into the Committee's working document. 
A motion was made for a full Committee vote on the document. The 
Committee unanimously approved, agreeing on all the issues and topics. 
A reworked package of the regulatory text including section number 
changes with training in its own section was mailed to the Committee 
March 2002.
    Small employers were represented at this meeting by Bollinger 
Machine Shop & Shipyard, Inc., Louisiana and Texas; Walker Boat Yard, 
Kentucky; South Tidewater Association of Ship Repairers, Hampton Roads, 
Virginia; National Shipbuilders Council, Washington, D.C.; First Wave 
Marine, Houston, Texas; Trinity Marine Products; Moon Engineering, Co., 
Portsmouth, Virginia; and Atlantic Marine/Alabama Shipyard.
    Informal meeting minutes were provided by OSHA staff for all 
meetings. These minutes were approved by the Committee and included in 
OSHA's Docket S-051 (Ex. 5). The Agency has taken the Committee's 
recommendations for a proposal for fire protection in shipyard 
employment and editorially revised them into the proposed standard that 
follows this preamble.


III. Pertinent Legal Authority


    The purpose of the Occupational Safety and Health Act, 29 U.S.C. 
651 et seq. (``the Act'') is to ``assure so far as possible every 
working man and woman in the nation safe and healthful working 
conditions and to preserve our human resources' (29 U.S.C. 651(b)). To 
achieve this goal, Congress authorized the Secretary of Labor to issue 
and enforce occupational safety and health standards. (See 29 U.S.C. 
655(a) (authorizing summary adoption of existing consensus and federal 
standards within two years of the Act's enactment), 655(b) (authorizing 
promulgation of standards pursuant to notice and comment), 654(b) 
(requiring employers to comply with OSHA standards).) A safety or 
health standard is a standard ``which requires conditions, or the 
adoption or use of one or more practices, means, methods, operations, 
or processes, reasonably necessary or appropriate to provide safe or 
healthful employment or places of employment.'' 29 U.S.C. 652(8).
    A standard is reasonably necessary or appropriate within the 
meaning of section 652(8) if it substantially reduces or eliminates 
significant risk; is economically feasible; technologically feasible; 
cost effective; is consistent with prior Agency action or is a 
justified departure; is supported by substantial evidence; and is 
better able to effectuate the Act's purposes than any national 
consensus standard it supersedes. See 58 FR 16612-16616 (March 30, 
1993).
    A standard is technologically feasible if the protective measures 
it requires already exist, can be brought into existence with available 
technology, or can be created with technology that can reasonably be 
expected to be developed. American Textile Mfrs. Institute v. OSHA 452 
U.S. 490, 513 (1981) (``ATMI''), American Iron and Steel Institute v. 
OSHA, 939 F.2d 975, 980 (D.C. Cir 1991) (``AISI'').
    A standard is economically feasible if industry can absorb or pass 
on the cost of compliance without threatening its long term 
profitability or competitive structure. See ATMI, 452 U.S. at 530 n. 
55; AISI, 939 F.2d at 980. A standard is cost effective if the 
protective measures it requires are the least costly of the available 
alternatives that achieve the same level of protection. ATMI, 453 U.S. 
at 514 n. 32; International Union, UAW v. OSHA, 37 F.3d 665, 668 (D.C. 
Cir. 1994) (``LOTO II'').
    Section 6(b)(7) authorizes OSHA to include among a standard's 
requirements labeling, monitoring, medical testing and other 
information gathering and transmittal provisions. 29 U.S.C. 655(b)(7).
    All standards must be highly protective. See 58 FR 16614-16615; 
LOTO II, 37 F.3d at 668. Finally, whenever practical, standards shall 
``be expressed in terms of objective criteria and of the performance 
desired.'' Id.


[[Page 76220]]


IV. Summary and Explanation of Proposal Rule


Section 1915.501 General Provisions


    In paragraph (a), OSHA states that the purpose of this standard is 
to require employers to protect all employees from fire hazards in 
shipyard employment, including employees engaged in fire response 
activities.
    Paragraph (b) describes the scope of the proposal, which is all 
shipyard employment work, including work on vessels and vessel sections 
and land-side operations, regardless of geographic location. The scope 
of this subpart is consistent with that in the maritime standards' 
subpart B Confined and Enclosed Spaces and Other Dangerous Atmospheres 
in Shipyard Employment and subpart I Personal Protective Equipment for 
Shipyard Employment. Fire response provided by the employer's workers, 
whether they be part of a fire brigade, shipyard fire department, or 
simply designated by the employer, is within the scope of this 
standard. There are several reasons for including all shipyard 
employment in the scope of this standard: (1) The requirements are 
tailored to the unique risks in shipyard employment; (2) subpart P will 
provide a single source of standards for fire protection that will be 
easier for training and to understand than multiple sources or sets of 
rules; (3) a comprehensive standard, referencing part 1910 where 
necessary, will be applicable throughout shipyard employment addressing 
hazards associated with fire watch situations, ship fire suppression 
systems, fire response procedures and landside fire operations.
    OSHA has preliminarily concluded, and the Committee agrees, that a 
comprehensive standard applying to all shipyard employment operations 
will be highly protective of shipyard employment workers working on 
vessels, vessel sections, or landside operations and offer the best 
protection against fire hazards.
    Shipyard employment can consist of shipbuilding, ship conversion, 
ship repairing or shipbreaking, and related employments. Shipyards may 
be dedicated to one type of work, such as new ship construction, or a 
shipyard may perform any or all types of shipyard work. The 
construction of a new vessel may be a single project or may involve 
separate fabrication of key components which are then joined together. 
Vessel sections may be fabricated on land within the shipyard, or may 
be built in specialty facilities inland of the shipyard and then 
transported to the yard. The scope must have broad coverage because 
shipyard employers increasingly engage in non-traditional shipyard 
employment such as steel fabrication of products not directly related 
to ships. This could include work such as construction of railroad 
cars, bridges, tunnel sections, smoke stacks, and boilers. It could 
also include operations performed during the final outfitting of 
vessels under construction or repair. Examples of such operations 
include technical support from the providers of shipboard electronic 
equipment as well as suppliers of internal furnishings. It does not 
include shoreside support services, such as those provided by vending 
equipment and mail delivery companies. The Agency is also proposing 
that any fire brigade, shipyard fire department, contracted outside 
fire response organization, or federal fire response organization be 
covered by this subpart if the responder is located at or responds to 
shipyard employment facilities. OSHA recognizes that a number of small 
employers perform vessel repair in non-traditional shipyards and 
intends to cover them.
    Ship repair work could involve replacing damaged hull sections, 
outdated systems or components, or modifying a vessel to increase its 
capacity or change its designed purpose.
    Shipbreaking could consist of the partial removal of vessel 
components or it could be the complete dismantling of a vessel (also 
known as ``scrapping'') for the salvage value of its parts.
    Shipyard employment can also consist of support operations 
necessary for vessel construction and repair. Metal fabrication, 
machine shops, electrical and paint shops are typical facilities that 
can be found within a shipyard. Many vessel sections and vessel 
components are built in these shops more easily than they can be built 
on board a vessel. The materials are the same and often the hazards 
encountered are similar.
    Shipyard employment also occurs on vessels and vessel sections 
within the navigable waters of the United States. The provisions of the 
Longshore and Harbor Workers' Compensation Act (LHWCA), 33 U.S.C. 901 
et seq., only applied to shipyards. Under the OSH Act, jurisdiction was 
extended to include workers wherever they were working.\1\
---------------------------------------------------------------------------


    \1\ See 29 CFR 1910.11(b). The LHWCA limitations on coverage 
that appear in the maritime standards were not adopted under section 
6(a) of the OSH Act, 29 U.S.C. 655(a). See also the preamble for the 
rulemaking in which the shipyard employment standards were 
consolidated, 47 FR 16986 (April 20, 1982). This OSHA policy was 
accepted by the Occupational Safety and Health Review Commission in 
Dravo Corporation, 10 BNA OSHC 1655 (No. 14818, 1982.) Contra Dravo 
Corporation v. OSHRC & Marshall, 613 F.2d 1227 (3rd Cir. 1980).
---------------------------------------------------------------------------


    OSHA has included the phrase ``regardless of geographic location'' 
in the scope so that protection is afforded employees wherever they 
work: On vessels, vessel sections, land side, or any other location 
they are sent to by their employers. This has been Agency policy on 
shipyard employment and is in the scope of both subparts B and I.
    The Committee also urged OSHA to cover work in the traditional 
shipyard and dock as well as on vessels during sea trials or at anchor. 
At the Portland, Oregon, meeting, the Committee noted that most ships 
on sea trials are still under construction with shipyard workers on 
board. At the Baltimore, Maryland, meeting, Committee members reviewed 
OSHA Instruction CPL 2-1.20, ``OSHA/U.S. Coast Guard Authority Over 
Vessels,'' dated November 8, 1996. Particular attention was given to 
paragraph I which delineated geographical considerations for 
enforcement over all vessels. The CPL states that ``OSHA only has 
authority over vessels when they are operating within the limits of 
State territorial waters.'' It goes on to define those waters as 
extending three nautical miles seaward from the coast line of coastal 
States, ``except for the Gulf Coast of Florida, Texas and Puerto Rico 
where the territorial waters extend for 3 marine leagues (approximately 
9 nautical miles).''
    The Committee concluded that the fire hazard exposure to workers is 
significant, whether a vessel or part is being constructed, repaired, 
or broken up and whether it is in the shipyard or dockside, at anchor, 
or underway for testing. Therefore, the requirements proposed in this 
subpart would apply broadly, including vessels underway within OSHA's 
jurisdictional boundaries, or at anchor, dockside, in dry dock, or on 
land.
    In paragraph (c) of Sec.  1915.501, OSHA seeks to encourage 
employee participation in shipyard safety and health program 
activities. OSHA proposes that the employer must provide ways for 
employees and employee representatives to participate in developing and 
periodically reviewing programs and policies adopted to comply with 
this standard. At the September 10, 1998, meeting held in Biloxi, 
Mississippi, the Committee recommended regulatory text regarding 
employee participation and involvement. The Committee saw this as a 
crucial component of the


[[Page 76221]]


proposed standard and OSHA agrees. This proposal is consistent with the 
Department of Labor's policy to involve employees in decision-making 
processes affecting safety and health at their worksites.
    Paragraph (d) of the proposed fire protection rule sets minimum 
requirements for exchanging information and coordinating 
responsibilities for fire protection among host and contract employers. 
These requirements are fundamental to any effective fire safety program 
on a multi-employer worksite.
    A multi-employer workplace is defined for the purposes of this rule 
as a workplace where there is a host employer and at least one contract 
employer. This proposed requirement is necessary because the existence 
of additional employers and their employees at a workplace makes 
addressing safety and health conditions at the workplace more complex. 
For example, at a multi-employer worksite, one employer may introduce 
hazards into the workplace that employees of other employers may not 
know about. All employers need information about hazards present at the 
worksite to enable them to fulfill their obligations to protect 
workers. For these reasons, communication and coordination among 
employers are essential.
    Failure to communicate about hazards between employers and their 
employees can be tragic. For example, the 1989 explosion at a Phillips 
66 chemical complex in Houston, which killed 23 people and injured more 
than 100 workers, resulted largely from the failure to coordinate 
safety and health activities on a multi-employer worksite. A Department 
of Labor/OSHA 1990 report to the President concerning this catastrophe 
concluded:


    The catastrophe at the Phillips Complex not only emphasized the 
need for effective implementation of good safety management systems 
in the petrochemical industry but also raised questions about 
diffused responsibility for employee safety at worksites where one 
or more contractors are engaged in work for a company. OSHA had 
addressed this issue at construction sites, but not at petrochemical 
plants like the Phillips Complex, where a contractor was regularly 
employed to perform key maintenance operations and was directly 
involved in the October 1989 disaster (Ex. 10-5).


    Events like the Phillips explosion and the increased reliance on 
using contractors throughout the shipyard industry have led OSHA to 
conclude that responsibility for fire safety must be specifically 
assigned to all employers, who must then be held accountable for 
discharging those responsibilities.
    The need for and benefits of coordinating activities and exchanging 
information on multi-employer worksites are widely recognized, and 
requirements such as those being proposed here have been implemented in 
many workplaces throughout general industry, construction, and maritime 
industries. For example, the Chemical Manufacturers Association (now 
the American Chemistry Council) and the American Petroleum Institute 
state that improved occupational safety and health performance is one 
benefit that occurs when owners and contractors work together to 
enhance the management of contractor-related safety and health 
programs. Similarly, the National Safety Council has observed that ``a 
strong partnership between [host and contract employers] can reduce or 
eliminate risks, injury, and illnesses; help control health and 
insurance costs; and improve employee production and morale.'' In the 
shipyard industry it is common practice to hire contractors for 
nonroutine or specialized work situations. For example, painters, 
joiners, carpenters and scaffolding contractors are routinely used in 
shipyard employment.
    The requirement for host and contract employer coordination and for 
the exchange of information about safety and health conditions on 
multi-employer worksites is consistent with Congress' desire that 
employees be informed of the hazards to which they are exposed. 
(Sections 6(b)(7) and 8(c)(1) of the OSH Act.) Employees can only be 
informed of the hazards to which they are exposed if information about 
such hazards is communicated among employers on multi-employer 
worksites. Such an exchange of information is also necessary to make 
sure that all hazards in the workplace are identified and that the 
responsibility for controlling them and protecting employees can be 
appropriately allocated among all employers on the site.
    Under the proposal host employers must inform all employers at the 
work site about the contents of the host's fire safety plan--including 
hazards, controls, and emergency procedures--and assign any appropriate 
responsibilities for fire safety to other employers. The Committee is 
in agreement with this approach to multi-employer worksites (Ex. 5-8). 
The employer representatives on the Committee felt that the shipyard 
should not be responsible for training contractors.
    In Sec.  1915.509 Definitions, the host employer is defined as an 
employer who is in charge of coordinating work or hiring other 
employers to perform work at a multi-employer worksite. Proposed Sec.  
1915.501(d)(1) establishes the responsibilities of host employers. 
First, host employers must make sure that information about fire 
hazards, controls, safety and health rules, and emergency procedures is 
given to all the contract employers. The information includes whatever 
a contract employer must have to carry out his or her own duties as an 
employer under this rule. Contract employers need to inform employees 
of the fire hazards to which they are exposed at that worksite, the 
controls in place to reduce or eliminate those fire hazards, the safety 
and health procedures to be followed, and the steps to be taken in a 
fire emergency. Second, host employers must ensure appropriate fire 
safety and health responsibilities are assigned to contract employers 
at the worksite.
    Contract employers must know about other hazards related to fire 
their employees may encounter at the workplace. Such knowledge allows 
contract employers to effectively plan and safely carry out their work 
and understand procedures, such as what to do when a fire alarm is 
sounded to evacuate a vessel. This information lessens the likelihood 
that accidents will occur. A host employer's workplace may have fire 
hazards of many kinds: toxic chemical, flammable or combustible liquids 
or dusts, electrical hazards, fall hazards, pressurized systems, 
confined spaces, and many more. Under this standard host employers must 
inform contract employers of the hazards related to fire they are 
likely to encounter to enable them, in turn, to protect their 
employees.
    The Committee recognized that in the event of a fire emergency, 
contract employers must be able to take appropriate actions to protect 
their employees. Therefore, OSHA requires the host employer to make 
sure that all appropriate information about fire safety and evacuation 
procedures is conveyed to all contract employers working in shipyard 
employment.
    OSHA is also requiring in paragraph (d)(1)(ii) that the host 
employer make sure that fire protection responsibilities are 
specifically assigned to the various employers working at a multi-
employer worksite. The host employer must make sure that fire safety 
and health responsibilities are assigned as appropriate to other 
employers at the worksite. Some of these responsibilities include fire 
hazard abatement, informing employees of fire hazards before exposure, 
and stopping work because of an imminent danger


[[Page 76222]]


situation. A host employer might assign a contract employer the 
responsibility of preventing employees (other than the contract 
employer's employees) from being exposed to a hazard generated by the 
contract employer. For example, the host employer might require the 
contract employer to control the area around a painter to ensure that 
hot work is not permitted while painting is in progress. More 
generally, the host employer must, in conjunction with the contract 
employers, decide who is to train employees and control which hazards. 
The need to coordinate across organizational lines on a multi-employer 
worksite makes the clear assignment of responsibilities across those 
lines essential to achieve the overall goal of reducing employee 
exposure to potential fire hazards.
    The proposed definition of ``contract employer'' in Sec.  1915.509 
Definitions is an employer who performs work under contract for a host 
employer or to another employer under contract to the host employer at 
the worksite. This definition specifically excludes employers who 
provide incidental services that do not influence shipyard employment 
(such as mail delivery or office supply services). The Agency 
recognizes that many vendors who work under contract to host employers 
do not engage in work that exposes their employees to the job-related 
hazards present at the site and do not themselves introduce new hazards 
to the site. This definition also makes sure, however, that contract 
employees engaged in work operations that do place them at risk, such 
as temporary labor (e.g. tank cleaners), blasting, and paint 
contractors are protected by the proposed provisions regarding multi-
employer worksites.
    As noted in this discussion, OSHA has provided additional 
definitions of ``host employer'' and ``contractor employer'' in order 
to help clarify multi-employer worksite provisions. In other places, 
the term ``employer,'' which is already defined in 29 CFR part 1915, is 
used to describe duties that are generally the host employer's as the 
employer with control of the overall worksite. We believe the intent of 
this approach is clear. The host employer has overall responsibility 
for fire protection at the worksite. However, in order to have 
effective fire protection, all employees on the site need to be aware 
of the hazards and the procedures established to deal with fires, 
regardless of who employs them. And all of the hazards on the site need 
to be identified and controlled, regardless of which employer has 
introduced the hazard to the workplace. Thus the provisions of the 
standard anticipate that an exchange of information will be required to 
ensure that fire protection is handled in a comprehensive and effective 
manner, and any necessary coordination of activities will occur. The 
Agency invites input on these terms and the way they are used in the 
proposed rule. Is it clear which employer is responsible in all of the 
proposed provisions? Is there another way to define or clarify which 
employer has responsibility for implementing the requirements?
    The Agency is considering dropping the phrase ``safety and health 
rules,'' in paragraph (d)(i) that refers to the contents of the fire 
safety plan and dropping the phrase ``safety and health'' in reference 
to contract employers' responsibilities for fire protection activities 
in paragraph (d)(ii). The Agency has concluded that the reference to 
``health'' or ``safety and health'' rules or responsibilities is 
confusing and vague in the fire safety proposal and that the scope of 
issues should be confined to fire safety.
    Paragraph (d)(2) of Sec.  1915.501, sets forth the proposed 
responsibilities for contract employer's. The contract employer must 
inform the host employer of any fire hazards that could be created by 
the work being performed by his or her employees, and what steps the 
contract employer must take to address those hazards. In addition, OSHA 
proposes that any hazards that were not identified by the host 
employer, but were identified by the contract employer, must be shared 
with the host employer.
    Proposed paragraph (d)(2)(i) requires contract employers to make 
sure that the host employer is aware of the fire related hazards 
presented by the contract employer's work and how the contract employer 
is addressing them. The work performed by contract employers is 
commonly beyond the knowledge and expertise of the host employer and 
typically is not a part of the host employer's routine work. Contract 
employers are often hired precisely because they have special 
expertise. They offer a wide range of services, such as equipment 
repair and maintenance, blasting, painting, atmospheric testing of 
spaces, tank cleaning, and selected scaffold erection. Consequently, 
their work can present a set of hazards that are unfamiliar to the host 
employer. For these reasons, OSHA believes that the proposed rule must 
include minimum requirements for contract employers on multi-employer 
workplaces to report fire hazards to host employers. Proposed paragraph 
(d)(2)(ii) requires that contract employers advise host employers of 
any fire hazards unidentified by the host employer. In the course of 
his or her work, the contract employer may create or uncover fire 
hazards. The host employer must be made aware of all of the hazards, 
regardless of who created them, to enable him or her to coordinate the 
management of safety and health at a given multi-employer worksite.


Section 1915.502 Fire Safety Plan


    The requirements for fire safety plans contained in this section 
were developed by the Committee based upon their combined professional 
experience and current industry practices. OSHA concurs with these 
recommendations. OSHA does not have any requirements for fire safety 
plans in its current standards.
    The Committee recommended a program that would establish the 
location, type, and capacity of firefighting equipment such as 
extinguishers, fire hose and stand pipes, smoke detectors, automatic 
sprinklers, and other fixed firefighting systems in accordance with 
applicable fire codes. The plan must provide for the routine 
inspection, maintenance, and replacement of this equipment and mandate 
training for new workers and refresher training for all shipyard 
employment workers. Routine fire prevention inspections would be 
conducted by knowledgeable personnel with authority to correct 
deficiencies. The program would establish: Effective fire prevention 
measures for control of flammable and non-flammable compressed gases; 
identification and the control of ignition sources; the control of 
combustible materials; welding and hot work procedures and designated 
locations covering all operations (in addition to locations where hot 
work is authorized); and designated emergency evacuation routes and 
procedures.
    The Committee felt that such a plan must be written. A written plan 
would enable employers and employees to see how the employer intends to 
protect workers; enable employers to readily exchange information; 
provide continuity of procedures; and would provide a practical means 
of communication to fire response organizations. Updating the plan to 
reflect changing fire control technology or changing the plan to 
reflect different fire hazards in different work situations is readily 
accomplished with a written plan. The Committee rejected the notion of 
verbal exchange as the equivalent of an established written fire safety 
plan.
    In paragraph (a) of Sec.  1915.502, OSHA proposes that the employer 
develop and implement a written fire safety plan that covers all the 
actions that employers


[[Page 76223]]


and employees must take to ensure employee safety in the event of a 
fire. OSHA is also proposing to include a note to the paragraph 
referring readers to a model fire safety plan that is included as 
Appendix A, a non-mandatory appendix to this subpart.
    Appendix A contains a suggested outline for a model fire safety 
plan that employers could follow. Members of the small business 
community who participated in Committee negotiations strongly 
recommended that OSHA offer guidance for developing a fire safety plan. 
The purpose of the proposed appendix is to give guidance to any 
employers who may not have the expertise available to develop their own 
plan. If an employer chooses to use the model plan for a specific 
worksite, following the outline and addressing particular conditions at 
his or her specific worksite would meet the minimum requirements of 
this section.
    In paragraph (b) of Sec.  1915.502, OSHA sets forth the elements 
that the employer must include in the fire safety plan. They are: The 
identification of significant potential fire risks; procedures for 
recognizing and reporting unsafe conditions; alarm procedures; 
procedures for notifying employees of a fire emergency; procedures for 
notifying fire response organizations of a fire emergency; procedures 
for evacuation; procedures to account for all employees after an 
evacuation; and the names, job titles, or departments for individuals 
who can be contacted for further information about the plan. The 
Committee identified these elements as essential components that every 
effective plan must have. The Committee was particularly anxious for 
the alarm procedures to address the distinctive signaling devices and 
how they will be used to alert employers of fire and evacuation in a 
particular shipyard. The Committee and OSHA recognized that each 
shipyard may have its own unique alarm systems (e.g., steam whistles, 
intercom, bells).
    In paragraph (c) of Sec.  1915.502, OSHA proposes that the employer 
must review the fire safety plan with each affected employee within 90 
days of the effective date of this standard for employees who are 
currently working; upon initial assignment for new employees; and 
whenever the actions the employee must take under the plan change 
because of a change in duties or a change in the plan.
    Paragraph (d) of Sec.  1915.502 reflects the recommendations of the 
Committee. Consistent with that, OSHA proposes that the employer must 
also keep the plan readily accessible for review by employees, their 
representatives, and OSHA; review and update the plan whenever 
necessary but at least annually; certify in writing that each affected 
employee has been informed of the plan; and give a copy of the plan to 
any outside fire response organization that the employer expects to 
respond to fires at a worksite, regardless of geographic location. 
These requirements are necessary in order for the plan to be effective 
in protecting employees.
    In paragraph (e) of Sec.  1915.502, OSHA proposes as additional 
responsibilities for contract employers, compliance with the host 
employer's fire safety program. At any given time, because of the 
nature of the work, there may be many employers within one particular 
shipyard. The additional employers and employees cause an increase in 
safety and health hazards in the worksite. OSHA's intent with this 
paragraph is that all employers take responsible actions to reduce 
these hazards when possible, and to alert other employers when hazards 
exists. Recognition of hazards and response to emergencies in a safe 
manner requires all employers on the site to follow the host employer's 
fire safety plan.


Section 1915.503 Precautions for Hot Work


    The purpose of this section is to reduce the potential of fire 
hazards and to reduce the frequency and severity of any fires resulting 
from hot work. Three elements are normally present for a fire to occur: 
an ignition source, oxygen, and a fuel source. If one element is 
removed, then a fire will not occur. The proposed requirements in this 
paragraph are intended to prevent the combination of these three 
elements from occurring at the same time.
    The Committee's proposal focused on reducing the hazards associated 
with both the fuel sources as well as the ignition sources for fires. 
The Committee advocated removing any fuel source from the area where 
hot work was to be performed. If that is not possible, then isolating 
the fuels, using protection (shielding), or posting a fire watch can be 
used to comply with the provision. These requirements reflect current 
industry practices and the requirements associated with Sec.  1915.14 
for flammable and combustible materials within confined and enclosed 
spaces and other dangerous atmospheres. The Committee also identified 
other materials that may be present that have properties that may 
increase the hazards associated with a fire, such as oxidizers and 
water reactive chemicals. The Committee's proposal would require the 
employer to perform a hazard assessment as part of the decision-making 
process in authorizing hot work. The Committee concluded that fires 
resulting from hot work can be prevented through an authorization 
procedure and proper inspection of the worksite before hot work. This 
would involve identifying fire hazards and implementing appropriate 
control measures that include removing hazards, inerting spaces, 
shielding combustibles, or posting fire watches. The Committee believed 
this would be an innovative approach that protects shipyard workers 
from fire hazards while reflecting the best practices of the industry.
    Following the Committee's recommendations, OSHA proposes that the 
requirements of this standard apply to all hot work operations in 
shipyard employment except those covered in subpart B of this part. The 
purpose of OSHA's proposed requirement is to make sure that the 
employer identifies all fire hazards in a hot work area. This section 
is also based upon requirements adapted from the existing Sec.  1915.52 
Fire Prevention, Sec.  1910.252 Welding, Cutting and Brazing, and from 
an industry consensus standard, NFPA 51B-1998, Standard for Fire 
Prevention in Use of Cutting and Welding Processes (Ex. 20-3).
    In paragraph (a)(1) of Sec.  1915.503, OSHA is proposing that the 
employer, in designating areas for hot work, must determine that such 
areas do not contain potential fire hazards. The Committee recognized 
that there are areas within the shipyard that may not require an 
inspection before each hot work operation. These areas may, in fact, be 
designed for hot work. They include fabricating shops, sub-assembly 
areas, and welding and burning areas within shops, such as pipe, 
boiler, and sheet metal shops. These areas are examples of what the 
Committee considered to be ``Designated Areas'' along with certain 
areas on board vessels and vessel sections. In ``designated areas'' the 
hot work operations are regular and continuous as opposed to incidental 
operations occurring throughout the yard. Nonetheless, such areas must 
be initially inspected to establish them as ``designated areas'' and 
then maintained as such, as proposed in paragraph (b)(1) of this 
section.
    The requirement for authorization of hot work in nondesignated 
areas is addressed in paragraph (a)(2) of this section. In paragraph 
(a)(2)(i) of Sec.  1915.503, OSHA proposes that before authorizing hot 
work in non-designated area, the employer must visually inspect the 
area where hot work is to be performed, including adjacent spaces, to


[[Page 76224]]


identify potential fire hazards, unless a Marine Chemist's certificate 
or shipyard Competent Person's log is used for the authorization. The 
Committee recommended that this section include any area not covered by 
subpart B of this part. As mentioned earlier, OSHA is not addressing 
hot work in areas covered by subpart B Confined and Enclosed Spaces and 
Other Dangerous Atmospheres in Shipyard Employment. This subpart 
already covers the hazards of performing hot work in these areas. 
Addressing them again in this subpart would be duplicative. OSHA 
believes that by requiring authorization before hot work in the non-
designated areas, the employer will pre-plan the operation and thereby 
identify and control the hazards associated with hot work.
    OSHA notes that although Marine Chemists and Shipyard Competent 
Persons have specific functions to perform under subpart B, this 
paragraph recognizes that the employer may also use them to assess and 
inspect both designated and nondesignated hot-work areas for potential 
fire hazards.
    The Committee considered whether the authorization of hot work 
issued by the employer should be in a written form or whether a verbal 
authorization would give equivalent safety. Currently all shipyards 
handling repair or overhaul-type U.S. Navy contracts have written 
authorization procedures because Navy work requires authorization (hot 
work permits) as a standard item. On the other hand, shipyards that do 
not handle Navy contracts allow employees to perform hot work following 
either verbal or written authorizations. The Committee decided that 
shipyard employers should have the flexibility to decide what type of 
authorization is best suited for their hot-work operations. For 
example, in many cases associated with new construction, hot work is 
done with an authorization specifying that no special precautions are 
required and no written authorization (permit) is issued. The intent 
here is to enable the employer to perform the steps and to assess the 
hazard each time before authorizing the hot work, but not necessarily 
introduce the specification that requires a formal written permit. 
Therefore, in this paragraph OSHA does not specify what form of 
authorization must be issued.
    In paragraph (a)(2)(ii) of Sec.  1915.503, OSHA proposes that the 
employer be allowed to authorize employees to do hot work only in areas 
that have been visually inspected and found to be free of fire hazards 
or in inspected areas where fire hazards are controlled by physical 
isolation, fire watches, or other positive means such as inerting.
    In developing the proposed language above, the Committee discussed 
under what circumstances the employer may authorize hot work on board 
vessels and vessel sections. Everyone on the Committee agreed that 
decisions about authorizing hot work on board vessels and vessel 
sections must be based on the inspection. When the inspection shows 
that there are no uncontrolled combustible or flammable materials in 
the area, then authorization for hot work is appropriate. The Committee 
also recognized that most of the mid-to large-size yards pre-outfit 
ship sections with electrical cables and fixtures, insulation, and 
other combustible materials requiring the employer to decide for each 
section what type of fire protection should be provided when hot work 
is to be done.
    The likelihood of the hot work areas containing combustible 
materials during ship repair is greater than in shipbuilding. During 
ship repair, as in other work the employer must control the fire 
hazards prior to authorizing the hot work. Control, as required in 
paragraph (a)(2)(ii), can be by physical isolation, posting fire 
watches, or other positive means. For example, an employer can achieve 
physical isolation of combustibles by simply moving them to an area at 
least 35 feet away from the hot work (see definition of ``physical 
isolation''). The Committee discussed the 35-foot vertical and 
horizontal distance and found it to be consistent with current industry 
practice. Where combustibles can not be moved or otherwise physically 
isolated, the employer can post a fire watch to control the fire 
hazard. Additionally, when flammable atmospheres are found adjacent to 
the hot work area, the employer can control the fire hazard by inerting 
the adjacent space with a non-reactive substance that will not support 
combustion. For further information on controlling spaces (flammable 
atmospheres) adjacent to where hot work is being performed, see subpart 
B of this part.
    Members of the public and shipyard representatives on the Committee 
commented during negotiations that the individual performing the hot 
work is usually expected to conduct his or her own final visual survey 
of the hot work area to make sure that conditions are safe for hot 
work. This is a common practice whether identified on a written permit 
or as part of the verbal authorization/assignment to the work. If the 
survey discovers unsafe conditions (e.g., appreciable combustibles in 
an area, leaking lines of combustible liquids--hydraulic fluid, oil), 
then the worker will not initiate the work and will contact the 
individual authorizing the work for further instruction. It is also 
expected that work would not start until the situation was corrected. 
As explained by a Committee member, the employer is ultimately 
responsible for making sure that areas are inspected before hot work 
and that safe conditions are maintained throughout the hot work area. 
This may be done by requiring frequent inspection, training, or warning 
signs even when the employer has delegated the responsibilities for the 
inspections. OSHA has not proposed to require the hot worker to conduct 
a survey as the Agency believes the employer has the responsibility for 
determining if the area is safe. An employer may, of course, have such 
a survey as part of his or her work practices.
    While subpart B has a requirement that a record be prepared by the 
Marine Chemist, Coast Guard Authorized Person, or Shipyard Competent 
Person allowing the hot work to be authorized as defined by Sec.  
1915.14, not all hot work areas need to be certified by a Marine 
Chemist or inspected by a Coast Guard Authorized Person or Shipyard 
Competent Person before the employer's authorization for hot work to 
begin. The employer may assign the authorization responsibility to 
other individuals who are knowledgeable in the hazards associated with 
hot work.
    In paragraph (b) of Sec.  1915.503, OSHA is proposing that the 
employer keep all hot work areas free of hazards that may cause or 
contribute to the spread of fire. This proposed paragraph summarizes 
the Committee's belief that fires cannot occur if the hazards 
contributing to them are controlled. This requirement is to prevent the 
introduction of combustible or flammable materials during the 
performance of hot work. Often, safe conditions exist at the start of 
the hot work process; however, over the duration of the work, these 
materials may be brought to the site thereby creating a fire hazard. 
For example, one worker may be performing hot work at the same time 
another worker from another job introduces combustible or flammable 
materials within 35 feet of the hot work operation. The worker's safety 
can be further compromised by the fact that the worker doing the hot 
work is wearing a face shield that obstructs vision, preventing that 
worker from seeing the entrance of the second worker. It is the intent 
of this requirement that hazard assessment be a continual process and 
not a singular, one-time event. Therefore any measures


[[Page 76225]]


used by the employer to control fire hazards must be maintained.
    Fuel gas and oxygen burning lines and torches are typically used in 
shipyard employment as follows. A burner (an employee engaged in 
burning or brazing) is trained and becomes qualified in the safe 
operation and testing of his equipment; namely the burning torch, 
gauges, care and use of the fuel gas and oxygen hose lines and proper 
connection to the supply manifold. Only qualified employees are issued 
this equipment from the tool room. After being issued his equipment, a 
burner working on a vessel will proceed to the manifold on the fantail 
of the vessel. Assigned to work in the lower level of the machinery 
space (enclosed space) 200 feet from the manifold, he will connect four 
50 foot sections of hose together and to his torch. Next, he will 
connect this assembly to the gauges that he, in turn, attaches to the 
supply manifold. He then charges the entire burning rig by opening the 
oxygen and fuel supply lines. He then tests the torch and lines for 
compression integrity using his gauges first having turned off the 
supply valves. If the gauges indicate compromised integrity, the burner 
will then re-tighten all of the connections and test again. Once the 
integrity of the burning rig is established, he then proceeds to roll 
out the lines on the deck to his assigned worksite. Upon reaching his 
worksite, he then returns to the supply manifold, energizes the system, 
and proceeds to secure his hose lines elevated and out of walkways to 
eliminate tripping hazards. Finally, he returns to his worksite and 
begins burning.
    In paragraph (b)(2)(i) OSHA proposes that the employer must make 
sure that no unattended fuel gas and oxygen hose lines or torches are 
left in confined spaces. The proposed language in this paragraph has 
been adapted from 29 CFR 1910.252; Sec.  1915.52; and NFPA 312-2000, 
Standard for Protection of Vessels During Construction, Repair, and 
Lay-up (Ex. 20-4). The Committee and participants from the public 
attending the Committee's meetings agreed with the proposed requirement 
in paragraph (b)(2)(i). This requirement reflects the current practice 
in the industry.
    The potential danger associated with unattended fuel gas and oxygen 
hoses or torches in confined spaces is apparent and universally 
accepted. Leaking fuel gas and oxygen from unattended hoses or torches 
can accumulate rapidly in confined spaces leading to several hazardous 
conditions such as increased fire hazards, oxygen-enriched atmospheres, 
explosive atmospheres, and similar conditions. This proposed paragraph 
seeks to eliminate the hazards associated with unattended fuel gas and 
oxygen hoses or torches in confined spaces.
    In paragraph (b)(2)(ii) of Sec.  1915.503, OSHA is proposing that 
employers must not allow unattended charged fuel gas and oxygen hose 
lines or torches in enclosed spaces for more than 15 minutes. The 
proposed language in this paragraph has also been adapted from 29 CFR 
1910.252; Sec.  1915.52; and NFPA 312-2000, Standard for Protection of 
Vessels During Construction, Repair, and Lay-up (Ex. 20-4). The 
Committee agreed with this proposed requirement following extensive 
discussion and analysis. They felt that the potential for fire or 
explosion caused by unattended charged lines in enclosed spaces far 
outweighs the burden of pulling to open air or disconnecting.
    In paragraph (b)(2)(iii) of Sec.  1915.503, OSHA is proposing that 
the employer must disconnect all fuel gas and oxygen hoses at the 
supply manifold at the end of each shift. The fact that paragraph 
(b)(2)(iii) does not propose a hose removal requirement needs to be 
further discussed in rulemaking. The Agency seeks comment on this 
subject. Some shipyard employers indicated that at shift change fuel 
gas and oxygen hoses are rolled back to the manifold and disconnected 
at the supply end, while other shipyard employers found this to be 
impractical. They noted that at a large shipyard work can be done on a 
vessel as long as 800 feet with as many as seven decks. For this work, 
employees need to connect burning rigs on the fantail supply manifold 
and string 700 feet of fuel gas and oxygen hose lines through a number 
of enclosed spaces to reach a worksite. Adding more lines to this 
supply manifold with additional manifolds also located on the fantail 
creates the problem of unstringing and rolling back literally miles of 
hose lines to disconnect them. The potential for confusion exists when 
these lines are disconnected and then need to be reconnected. The 
Committee agreed that the hoses should be removed from the confined 
spaces, but there remained a question about whether this was necessary 
for enclosed spaces.
    The concern is not necessarily about leaking hoses and their 
potential for creating a hazardous space. Rather, the bigger concern 
seems to be with the possibility of hooking up, at the supply manifold, 
a different (wrong) hose whose torch end was left hanging in an 
enclosed space. Because it is the wrong hose, it may now be dispensing 
gas (oxygen and fuel gas) into an space without anyone knowing, a space 
that is not involved in the intended work. The contaminated space may 
not be discovered until much later, thus creating a fire/explosion 
hazard. Additionally, leaking fuel gas and oxygen may create a 
flammable or oxygen-enriched atmosphere that may reach an ignition 
source.
    OSHA deals with these hazards in proposed paragraphs (b)(2)(iii)(A) 
and (B) of Sec.  1915.503. When fuel gas and oxygen lines are to be 
disconnected, the employer has two options. One is to completely roll 
the lines back to the supply manifold (open air) and then disconnect 
the torch. The other is, where a positive means of identification on 
the fuel gas and oxygen hose lines has been given before rolling out or 
extending the line, the employee can leave the lines extended, 
disconnect them at the supply manifold, and then disconnect the torch. 
This would assure that, not only would the proper extended lines be 
disconnected, but also that the proper lines will be reconnected, thus 
eliminating the hazards discussed above. Also, because the torch must 
be removed from the enclosed space after disconnecting the extended 
line from the supply manifold, the potential for the build-up of a 
hazardous atmosphere is greatly reduced.
    Selecting the positive means of identification for the fuel gas and 
oxygen hose lines is left, by this performance type requirement, to the 
discretion of the employer. Examples of the positive means of 
identification include stenciling both ends of the line, color coding, 
stamped brass tags, and so forth. It is clear however, that the lines 
must be identified at both ends regardless of how many sections are 
joined, creating the run.
    The Committee felt that extended lines could be reconnected safely 
provided that certain measures were followed: positively identifying 
hose line ends and maintaining the integrity of the complete burning 
rig. The former has already been discussed. The Committee recognized 
that maintaining the integrity of the burning rig can be accomplished 
in a number of ways. The preferred way is the drop test using gauges 
which has already been discussed. Another way is the use of a lockout 
device (Ex. 16b). Still another is testing a pressurized system, using 
soapy water at all connections. The Committee concluded--and OSHA 
agrees-- that using such performance language as an alternative to 
specifications will help to nurture developing technology in these 
areas.


[[Page 76226]]


Section 1915.504 Fire Watches


    The requirements of this section, as recommended by the Committee, 
apply to fire watch activity designated by the employer in shipyard 
employment. The requirements are proposed in three parts: (a) the 
employer's written policy on fire watches, (b) the posting of a fire 
watch, and (c) fire watch assignments.
    The existing subpart in Sec.  1915.52 Fire Prevention in Welding, 
Cutting and Heating is a 35-year-old standard. It was identified by 
SESAC in 1992 as needing updating and extension of its scope to cover 
all the situations in shipyard employment regardless of geographic 
location. The Committee has recommended, and OSHA agrees, that the 
existing requirements in Sec.  1915 that address fire protection be 
replaced by the proposed requirements of this subpart.
    Paragraph (a) of Sec.  1915.504 requires employers to create and 
keep current a written policy on fire watches specifying the 
requirements for the training, duties, equipment, and PPE necessary for 
fire watches in the workplace. The PPE that fire watches will need is 
specified in to 29 CFR subpart I Personal Protective Equipment. No 
specific format is proposed for the written policy. The Committee 
determined the employer was in the best position to determine how the 
requirement can be met, and OSHA agreed. OSHA recognizes that the 
employer needs the discretion to tailor the plan to his or her 
workplace.
    Paragraph (b) of Sec.  1915.504 proposes that the employer must 
determine the need for and post a fire watch if during hot work: (1) 
Slag, weld splatter, or sparks might pass through an opening and cause 
a fire; (2) fire-resistant guards or curtains are not used to prevent 
ignition of combustible materials during work on or near decks, 
bulkheads, partitions, or overheads; (3) combustible material closer 
than 35 ft. (10.7m) horizontally and vertically cannot be removed, 
protected with flame-proof covers, or otherwise shielded with metal or 
fire-resistant guards or curtains, so that the material will not be 
ignited by the hot work; (4) on or near insulation, combustible 
coatings, or sandwich-type construction on either side cannot be 
shielded, cut back, or the materials removed. In the latter case, if 
removal is impracticable, the space affected by the hot work must be 
inerted; if that cannot be done, then a fire watch must be posted. A 
fire watch must also be posted when: (5) Combustible materials adjacent 
to the opposite sides of bulkheads, decks, overheads, metal partitions, 
or of sandwich-type construction may be ignited by heat conduction or 
radiation; (6) hot work on pipes or other metal is close enough to 
cause ignition through heat radiation or conduction if contact is made 
with insulation, combustible coatings, or combustible decks, bulkheads, 
partitions, or overheads; (7) hot work is close enough to unprotected 
combustible pipe or cable runs to cause ignition from exposure to the 
hot work; or (8) a watch is required by a Marine Chemist, a Coast Guard 
authorized person, or a shipyard Competent Person. The Committee 
identified these eight probable cases where a fire watch is needed for 
any size shipyard employment. OSHA's proposed requirements for this 
paragraph are based on their recommendations.
    Paragraph (b)(1) of Sec.  1915.504 proposes controlling ignition 
sources for work processes that generate slag, weld splatter, or sparks 
that might pass through an opening and cause a fire. It has been 
adapted from NFPA 51B-1999, Standard for Fire Prevention in Use of 
Cutting and Welding Processes (Ex. 19-3) and 1910.252(a)(2)(iii)(A)(3). 
During the meetings, the Committee discussed the size of the openings. 
The Committee considered whether the size needs to be specified. The 
provision's intent as proposed is to leave the requirement performance 
oriented. If a spark can get through an opening and cause a fire, then 
the area should be protected. The Committee preferred to not be 
specific, but to leave it to the employer to determine which openings 
need to be protected.
    Paragraph (b)(2) of Sec.  1915.504 proposes to recognize that 
ignition sources can be controlled through the use of fire-resistant 
guards or curtains. Where the combustible materials cannot be protected 
from a possible ignition source, the employer must post a fire watch. 
The Committee recognized that combustible materials can be protected 
through the use of fire-resistant guards or curtains. For example, a 
sandwich-type bulkhead could be safely protected from ignition of the 
combustible materials during hot work by using a fire-resistant guard 
or curtain.
    Paragraph (b)(3) of Sec.  1915.504 reflects the 35 ft. requirement 
(minimum distance of combustible materials from hot work) from the 
1910.252(a)(2)(vii), subpart Q Welding, Cutting and Brazing and NFPA 
51B-1999, Standard for Fire Prevention in Use of Cutting and Welding 
Processes (Ex. 19-3). In this paragraph OSHA proposes to require that 
an employer post a fire watch unless combustible materials are 
relocated to at least 35 feet beyond the hot work area or are protected 
by shielding. The Committee discussed the 35-foot distance at length 
during the course of the meetings and agreed that if the possibility 
exists that hot work materials could make contact with the combustible 
material in any way, a fire watch must be posted. No specific reasons 
or evidence to change the distance was suggested by any of the members 
or representatives from the public. The Committee's proposal kept the 
35-foot distance. The Committee believes that the distance has been in 
regulatory requirements and national consensus standards for many years 
and reflects the current industry practice. The Agency concurs that 
such protection is reasonable and necessary.
    Paragraph (b)(4) of Sec.  1915.504 addresses the hazards associated 
with combustible coatings, sandwich-type construction, or other 
insulating materials. Besides shielding, cutting back, removing the 
materials and posting a fire watch, an industry practice for the 
acoustic foams that are commonly found in inaccessible voids is to 
inert the areas to make them safe for hot work. Industry practice, in 
these situation, has been to also provide charged fire hoses or 
portable extinguishers as fire protection measures for fire watches. 
Polyurethane and other organic foams are increasingly used on vessels 
because of their excellent insulating and lightweight properties. When 
properly installed and protected against fire, organic foams present no 
more fire hazard than other combustible materials. However, when 
organic foams (including those described as self-extinguishing, non-
burning, fire resistant, flame resistant, and by similar terms) are 
exposed to fire or heat, they may ignite and burn with rapid flame 
spread, high temperatures, toxic gases, and voluminous quantities of 
smoke.
    Paragraph (b)(5) of Sec.  1915.504 addresses the potential hazards 
of adjacent spaces. This paragraph is adapted from Sec.  1915.52(a)(3). 
It is an important part of the hazard assessment ``since direct 
penetration of sparks or heat transfer may introduce a fire hazard to 
an adjacent compartment, the same precautions shall be taken on the 
opposite side as are taken on the side on which the welding is 
performed.'' During hot work on or near insulation, combustible 
coatings, or sandwich-type construction on either side, if the employer 
cannot cut back or remove the materials or inert the space, a fire 
watch must also be posted on the opposite side of the hot work. This 
requirement is intended to address the increased fire hazard potential 
(noted in the explanation above for paragraph (b)(4))


[[Page 76227]]


that results from hot work conducted in areas with or adjacent to 
polyurethane or other organic foams.
    In cases where hot material from hot work could involve more than 
one level, as in trunks and machinery spaces, a fire watch must be 
stationed at each affected level unless positive means are available to 
prevent the spread or fall of hot material. Positive means could be 
accomplished by placing barriers or by physically isolating an area. 
The same is true for adjacent spaces; a fire watch must be stationed at 
each affected work area.
    Paragraph (b)(6) of Sec.  1915.504 requires a fire watch during hot 
work when performed on pipes or other metal in contact with insulation, 
combustible coatings or combustible materials on or near decks, 
bulkheads, partitions, or overheads if the work is close enough to 
cause ignition by radiation or conduction. The fire watch workgroup 
discussed at length the term ``bulkhead and deck.'' Because the scope 
of subpart P is for shipyard employment, the subgroup discussed the 
fact that bulkheads and decks refer to vessels and vessel sections and 
although these terms could be used for structures and buildings, that 
is not the norm. Normally on landside structures the terms ``walls and 
floors'' are commonly used. Would use of ``bulkhead and deck'' in this 
provision cause confusion as to the applicability throughout shipyard 
employment, both on land side and aboard vessels? The Agency invites 
comment on this issue.
    Paragraph (b)(7) of Sec.  1915.504 requires a fire watch if hot 
work is conducted close enough to combustible pipe or cable runs to 
cause ignition (unless the pipe or cable runs are protected from 
exposure to the hot work). This provision takes into account the large 
amount of cable runs through vessel compartments. Although these cables 
must be tested to low flame spread and smoke production rates, they are 
still combustible and have been responsible for the spread of fire in 
many cases. Also, the use of combustible piping is increasing, and 
although required to meet strict flame spread and smoke production 
criteria, the potential for fire spread through pipe runs is the same 
as through cable runs and should therefore be safeguarded.
    Paragraph (b)(8) of Sec.  1915.504 proposes to add a provision for 
posting a fire watch when required by a Marine Chemist, a Coast Guard 
authorized person, or a shipyard Competent Person. These individuals 
are trained to know when a fire hazard requiring a fire watch exists 
even in circumstances not set forth in paragraphs (b)(2) through (b)(7) 
above. In one of the areas of biggest concern-where flammable and 
combustible liquids are present, for example, in vessel construction-- 
the regulations already require a competent individual to determine 
where a fire watch will be required. An employer is already required to 
designate a shipyard Competent Person in accordance with applicable 
requirements of 29 CFR 1915.7. These requirements, coupled with the 
time-tested recommendations of NFPA 51B-1999 and 29 CFR 1915 subpart B, 
were considered adequate by the Committee.
    Paragraph (c) of Sec.  1915.504 outlines the assignment of fire 
watch duty. Originally, the Committee's Fire Watch Workgroup had 
recommended language for this paragraph that specifically states that 
the employer is responsible for a worker's assignment to fire watch 
duty. However, the Committee felt that this should be understood 
throughout the regulations that the employer is ultimately responsible 
for workplace fire safety, and thus it does not need to be repeated. 
OSHA agrees.
    Paragraph (c)(1) of Sec.  1915.504 states that an employee must not 
be assigned other duties when designated as fire watch by the employer. 
The Committee wanted to be very clear on this requirement, because 
although fire watch as an exclusive assignment is recognized as 
industry practice, the fire watch posting is crucial to maintaining 
safe working areas. For example, welders with their shields down rely 
totally on the fire watch's observations. This watch should not be 
distracted by having other duties assigned at the same time.
    The provision in paragraph (c)(2)(i) requires that a fire watch 
must have a clear view of all areas assigned. This requirement 
effectively precludes a worker acting as his or her own fire watch. The 
workgroup told the Committee that if hot work workers, i.e., welders 
and burners, were, in fact, acting as their own fire watch, the 
requirement for a clear view of those areas affected could not be met. 
They noted that when a welder's shield is down, the immediate area 
where the arc hits is the only area the welder is concentrating on, and 
the welder is oblivious to the surrounding work area affected. The 
Committee agreed and wanted to note specially that a worker performing 
hot work, such as a welder, cannot be his or her own fire watch under 
any circumstances.
    The Committee was concerned that a fire watch be able to do his or 
her job. This means that a fire watch must be physically capable of 
accessing the necessary area and wearing the appropriate PPE. For 
example, a fire watch may have to climb ladders to access tanks or 
other structures, carry fire extinguishers, pull hoses, see the 
assigned area, pull alarm stations, and communicate the alarm verbally. 
Although there was much discussion, the Committee did not include a 
requirement stating that the employer must make sure that personnel who 
are expected to stand fire watch will perform and are capable of 
carrying out the duties of fire watch. The logic, after discussions, 
was that the employer would be the best judge of physical capability 
and mental alertness of the fire watch.
    Paragraph (c)(2)(ii) of Sec.  1915.504 proposes that employees 
assigned to fire watch duty must be able to communicate with workers 
exposed to hot work. As addressed later in the preamble for paragraph 
(c)(2)(x) of Sec.  1915.508 Training, there was considerable discussion 
within the workgroup about current industry practices for the fire 
watch's contact with other workers. The Committee decided that 
communication is important because a fire watch may not be able to see 
a hot worker when, for example, the fire watch is on the other side of 
a compartment from the hot worker. The Committee did not want to limit 
the means of communication. For example, in the case of a fire watch on 
the other side of the bulkhead from the employee doing hot work, the 
means may be as simple as tapping on the bulkhead to signal whether the 
hot worker can continue or must stop, or it could be a more electronic 
communication system such as radio communication.
    Paragraph (c)(2)(iii) of Sec.  1915.504 specifies that the fire 
watch must remain in the hot work area at least 30 minutes after hot 
work is completed. A provision has been added that permits the fire 
watch to be relieved sooner if the employer or the employer's 
representative surveys the exposed areas, conducts a post-work hazard 
assessment, and determines that no further fire hazard exists. 
Obviously, this determination can only be made after a hazard 
assessment is completed. The fire watch workgroup carried forth this 
requirement from SESAC's recommendation that the NFPA and industry-
accepted practice be used as the rationale for the 30 minute 
requirement unless the employer surveys the affected work area(s) and 
determines that there is no further fire hazard. The workgroup 
recommended to the Committee that when the work area was protected 
before the hot work was done, the employer or the


[[Page 76228]]


employer's representative could resurvey the affected area and 
determine the area was safe from fire hazards without the need for a 
fire watch for 30 minutes after completion of the hot work. The 
Committee agreed. The intent of this provision is to encourage 
employers or their representative to use the hazard assessment process 
throughout the work--beginning, middle (to see if conditions change), 
and at the end (to determine how long the fire watch may be needed).
    OSHA invites comment on whether the fire watch remaining in the hot 
work area for at least 30 minutes after completion of the hot work is 
the equivalent to the employer's immediate survey of the exposed area 
to making a determination that there is no further fire hazard.
    Paragraph (c)(2)(iv) of Sec.  1915.504 proposes that the employer 
must ensure that employees assigned to fire watch duty are trained to 
detect fires that occur in areas exposed to the hot work. (For a 
further explanation, see the Training section at Sec.  1915.508.)
    Paragraph (c)(2)(v) of Sec.  1915.504 requires that the fire watch 
must attempt to extinguish any incipient stage fires in the assigned 
work area that are within the available equipment's capacity and within 
the fire watch's training qualifications as defined in 1915.508 
Training. The term ``incipient stage fire'' is defined in the General 
Industry Fire Protection Standard Sec.  1910.155(c)(26): Incipient 
stage fire means a fire which is in the initial or beginning stage and 
which can be controlled or extinguished by portable fire extinguishers, 
class II standpipe or small hose systems without the need for 
protective clothing or breathing apparatus. Although the maritime 
industry asked for a single standard, this definition is an example 
where the general industry standard is referenced to reduce regulatory 
duplication. OSHA seeks comment on whether the definition needs to be 
included in this standard.
    Paragraph (c)(2)(vi) of Sec.  1915.504 proposes the requirement 
that the fire watch alert employees of any fire that goes beyond the 
incipient stage. The method the fire watch uses to alert other 
employees is not specified. The fire watch can alert in the way most 
suited to the worksite and conditions. Whether this is accomplished by 
shouting, waving of arms, or hand signals is left up to the employer to 
instruct the fire watch. In a noisy working environment, it might be 
most appropriate to tap hot workers on the shoulder and then motion to 
them to follow or exit the area. In a smokey situation, vocal 
communication would be more appropriate.
    Paragraph (c)(2)(vii) of Sec.  1915.504 provides that if fire 
watches are unable to extinguish fire in the areas exposed to the hot 
work, they must activate the alarm and start the evacuation procedure 
as trained according to Sec.  1915.508(c)(2)(xi) and the employer's 
fire safety plan, Sec.  1915.502.


Section 1915.505 Fire Response


    In this section OSHA proposes specific requirements for fire 
response in shipyard employment. At present, OSHA does not have any 
specific requirements for fire response in shipyard employment.
    Responders to shipyard fires encounter a complex set of fire 
hazards involving buildings, vessels in dry-dock or on ways, afloat, or 
alongside a quay. Fire responders need to be prepared to suppress a 
wide range of fire scenarios from a flammable liquid storage room in a 
shipyard building to oil-soaked rags in an engine room on a ship. Types 
of fires could include ordinary combustible materials (such as wood, 
paper or cloth), flammable or combustible liquids (such as oil, fuels, 
paints or chemicals), insulation and other materials that give off 
toxic gases and smoke, electrical fires (involving energized motors, 
circuit controls, transformers or wiring) or even a rare combustible 
metal fire (such as magnesium or titanium).
    Shipyard firefighting as defined in section 1915.509 Definitions 
may be provided by:
    1. Members of a fire brigade established by the shipyard, 
consisting of employees who have primary duties other than 
firefighting;
    2. Workers of the shipyard employed as full-time firefighters; or
    3. Public, private, governmental, or military units providing 
rescue, firefighting, and other related services.
    As expressed by one Committee member, when firefighters respond to 
a shipyard fire, the safety of the shipyard workers rests with those 
firefighters; therefore, that member noted, the safety of all 
firefighters should be addressed by this standard and these rules 
should apply to them as well. In fact, the Committee expressed concern 
that whoever provides fire response to shipyard employment must meet 
certain minimum standards. The Committee's consensus was that 
designated workers (whether employed by the shipyard or by another 
employer) must be trained and equipped to fight fires in shipyard 
employment as safely as possible to reduce worker deaths or injuries 
related to these fires.
    To ensure that this happens when firefighters are not shipyard 
workers, the Committee decided to require a liaison be established 
between the shipyard employer and the outside organization providing 
response services. Consistent with the recommendations of the 
Committee, OSHA is proposing that the shipyard liaison's communication 
with an outside fire response organization must include addressing 
facility and layout familiarization and coordination protocols. Public 
fire departments in those states with approved section 18b State Plans 
that respond to shipyard facilities will be covered by similar 
requirements through their respective states. Federal OSHA does not 
have jurisdiction over state and municipal fire departments or 
volunteers. Federal firefighters are covered under Executive Order No. 
12291. OSHA believes that the safety of all firefighters is a major 
concern and intends the broadest coverage possible under the Act 
regardless of the shipyard employer's fire response arrangements. The 
Committee was in full agreement that anyone responding to a shipyard 
employment fire to actually extinguish a fire should be covered by this 
proposed rule to the extent possible. The proposed coverage of this 
standard, for fire responders has to exclude state and municipal fire 
departments and volunteers even though they will benefit from the 
requirement to establish a liaison with them.
    Shipyard fire responders do not include support personnel 
responding at or near fires who have only limited support functions to 
perform. The Committee agreed that the shipyard employment workers who 
might respond to provide support services but are not exposed to the 
hazards of the fire, should not be covered. Such support services 
include electricians, utility workers, and facility management 
representatives. As explained by one Committee member, the requirements 
of this proposal are not intended to apply to employees responding to a 
shipyard employment fire to open or close valves, turn off electric 
service, or disconnect gas supplies. ``Support personnel,'' as the 
Committee called them, are designated persons not put into harm's way 
but performing such tasks as shutting down or isolating gas lines and 
disconnecting electrical service. They are not fire response personnel 
since they are not exposed to the hazards of firefighting. Members of 
the public, including Vincent Galattli from Bender Shipbuilding and 
Michael Davis from Halter Marine, noted that some shipyard


[[Page 76229]]


employment workers join community fire departments as volunteers. These 
volunteers are sometimes used in shipyard employment to pull hoses but 
do not fight fires. Committee member Buck Hurley from the Norfolk Naval 
Shipyard noted that crane operators could be used to provide supplies, 
water, or chemicals, but not perform actual firefighting.
    This proposed section consolidates the requirements of 29 CFR 
1910.156 Fire Brigades with some of the provisions in NFPA 1500-2002, 
Fire Department Occupational Safety and Health Program (Ex. 20-5), 
creating a standard that specifically addressees shipyard fire 
response.
    A Committee workgroup consisting of representatives of the fire 
service, government, labor, and employers developed the initial 
proposed language for this section. In addition to using the SESAC 
recommended proposal and current industry practice, the workgroup 
relied heavily on NFPA 1500-2002. The workgroup also discussed and 
reviewed NFPA 600-2000, Standard on Industrial Fire Brigades (Ex. 20-
6).
    NFPA completely revised NFPA 600 in 2000 to be consistent with 
OSHA's Fire Brigade Standard. In 2000, NFPA further revised the 
document to include industrial fire departments that were previously 
covered in NFPA 1500.
    The workgroup chose to rely more heavily on NFPA 1500-2002 rather 
than NFPA 600-2000 because of the need to make sure that response from 
outside the yard would be compatible with response from inside the 
yard. In many communities, particularly where there are small 
employers, the shipyard must rely on and coordinate fire response with 
the local fire authority. Through this section, OSHA intends to assure 
the coordination between the yard and the outside fire response 
organization so that they can work together safely.
    There is one general distinction that OSHA wants to make clear with 
respect to fire response in shipyard employment. As recommended to OSHA 
by the Committee, shipyard support personnel are not considered members 
of the shipyard fire brigade or fire department when they respond to 
fires on board vessels or vessel sections. The Committee agreed that 
additional shipyard personnel, usually yard maintenance or temporary 
service employees, can and do react to fire alarms on board vessels and 
vessel sections. However, when these employees respond to the fire 
location, they do so with the understanding that they will not put 
themselves at risk by attempting to fight fires. Rather, their only 
responsibility is to offer skilled support to fire brigade or fire 
department responders by securing certain utilities (i.e., electrical, 
ventilation, compressed air, and oxy-fuel lines suppling the vessel or 
vessel section) when necessary during fire suppression activities. 
Because they have detailed knowledge of the vessel's or vessel 
section's layout of temporary services and the locations within the 
yard for controlling these services, they can also serve as an 
information resource for firefighters responding to the fire.
    For example: A large cargo ship is tied up at a pier. Manifolds 
provide fuel gas and oxygen for hot work located on the main deck of 
the vessel. The manifolds are fed from the pier. A fire is discovered 
below decks and the fire alarm sounds throughout the vessel. The 
employees leave their work stations and proceed off the vessel to a 
waiting area. The yard's fire brigade arrives and boards the vessel. 
The outside or municipal fire department is alerted and initiates its 
response plan. As part of the yard's fire safety plan, the temporary 
service and yard maintenance departments respond to the pier alongside 
the vessel. Representatives of the yard's fire brigade meet with the 
temporary service employees and they communicate with the firefighters 
on board the vessel to identify the location of the fire. Based upon 
the information received from the firefighters on board the vessel, the 
temporary service employees will begin to secure utilities that provide 
service to the fire area. Once the utilities have been secured to 
prevent hazards to the firefighters, the temporary service employees 
will return to the staging area and await further requests from the 
yard's fire brigade.
    In this scenario, the temporary service employees did not enter the 
vessel's compartments with the intent to fight the fire. They responded 
to give skilled, technical support to the responding fire departments. 
OSHA wants to make it clear that in shipyard employment, the shipyard 
support personnel, such as temporary service employees, are not 
considered part of the shipyard's fire brigade or fire response 
department. Shipyard fire response department or brigade employees who 
participate in the actual role of fire suppression and control are the 
only employees covered by this section. These employees must be trained 
for the duties and functions they are expected to perform. The shipyard 
employees who are not part of the shipyard's fire brigade or fire 
department, including skilled support employees, are not covered by 
this section. Their protection is provided by other standards in this 
part.
    In paragraph (a)(1) of Sec.  1915.505, the shipyard employer is 
required to determine who will perform fire response in the shipyard 
and what type of response will be provided. The Committee recommended 
this approach based on the diverse fire response capabilities it found 
throughout the industry. Some shipyard employers, those with very large 
facilities, employ full-time shipyard firefighters and provide them 
with response apparatus and equipment. At the other end of the spectrum 
are the employers at small shipyards who must rely totally on public 
fire protection. One Committee member indicated that his shipyard fire 
response personnel constitute the superior fire protection expertise in 
his community. This is with regard not only to shipyard fires but also 
to the fire response operations of the local public fire department to 
which he offers support and back-up. Yet, at another meeting, a public 
fire official indicated his department provides all of the fire 
protection for the shipyards located in his district. The Committee 
consensus is that the deciding factors are so many and so varied that 
each shipyard employer must take responsibility for determining who 
will provide fire response services and what those services will be.
    OSHA proposes in paragraph (a)(2) of Sec.  1915.505 that the 
employer must create and maintain an updated written statement or 
policy that describes the internal and outside fire response 
organizations that the employer will use. In complete agreement with 
the Committee, OSHA is promoting the idea of pre-planning throughout 
this proposed fire response section.
    Paragraph (a)(3) of Sec.  1915.505 proposes that the employer 
create, maintain, and update a written statement or policy that defines 
what evacuation procedures employees must follow if the employer 
chooses to require a total or partial evacuation of the worksite at the 
time of a fire.
    The Committee stated strongly that once the shipyard employer 
decides how to protect employees from the hazards of fire, the methods 
of protection must be pre-planned and documented regardless of the type 
of response the employer chooses. Accordingly, in paragraph (b) of 
Sec.  1915.505, OSHA proposes the information that must be included in 
the written policy statement required by this section. These written 
policy statements should set forth the basis for operating a fire 
response service. A key point is to set out clearly the specific


[[Page 76230]]


functions the fire response service is authorized and expected to 
perform. Employers must assert their authority to set the specific 
functions and the limits of the functions the fire response service 
will provide. The employer also must furnish the necessary resources 
for delivering the designated services. Such services might include 
structural fire response, emergency medical services, hazardous 
materials response, high-angle rescue, heavy rescue, and others.
    OSHA proposes in paragraph (b)(1) of Sec.  1915.505 that, if the 
employer chooses to provide internal fire response, then the employer 
must create, maintain, and update a written statement or policy that 
defines the fire response to be provided. The information would include 
the organizational structure of the fire response service; the number 
of trained fire response employees; the minimum number of fire response 
employees necessary, the number and types of apparatus, and a 
description of the fire suppression operations established by written 
standard operating procedures for each type of fire response at the 
employer's facility; training requirements; expected functions that may 
need to be carried out; and procedures for use of protective clothing 
and equipment. Spelling out the specific parameters of services to be 
provided allows the fire response service to plan, staff, equip, train, 
and deploy members to perform these duties.
    Similarly, OSHA proposes in paragraph (b)(2) of Sec.  1915.505 that 
if the employer chooses to use an outside fire response organization, 
then the employer must include specific information in the employer's 
policy statement. The policy statement should include the following: 
(1) The types of fire suppression incidents to which the fire response 
organization is expected to respond at the employer's facility or 
worksite; (2) the liaison which would presumably be by individual name 
or job title, between the employer and the outside fire response 
organization; (3) a plan for fire response functions that discusses 
using or getting help from other organizations, and familiarizes the 
external fire response organization with the layout of the employer's 
facility or worksite, including access routes to controlled areas, and 
site-specific operations, occupancies, vessels or vessel sections, and 
hazards; and how hose and coupling connection threads are to be made 
compatible and where the adapter couplings are kept; or have a 
statement saying that they will not allow the use of incompatible hose 
connections.
    OSHA further proposes in paragraph (b)(3) of Sec.  1915.505 that if 
the employer chooses to use a combination of an internal and an outside 
fire response organization, then the employer must define the fire 
response services in addition to the requirements in (b)(1) and (2) 
above, that will be provided by each fire response organization. 
Specifically, the following information must be included: The basic 
organizational structure of the combined fire response; the number of 
combined trained fire responders; the fire response functions that need 
to be carried out; the minimum number of fire response employees 
necessary, the number and types of apparatus, and a description of the 
fire suppression operations established by written standard operating 
procedures for each particular type of fire response at the worksite; 
and the type, amount, and frequency of joint training that must be 
given to fire response employees.
    As an alternative to providing active fire response, the Committee 
recognized in paragraph (b)(4) of Sec.  1915.505, OSHA's longstanding 
policy that employers may also ensure employee safety in case of fire 
through the means of evacuation. Accordingly, paragraph (b)(4) of Sec.  
1915.505 would require that the employer's evacuation policy statement 
include the following: Emergency escape procedures; procedures to be 
followed by employees who may remain longer in the worksite to perform 
critical shipyard operations before they evacuate; procedures to 
account for all employees after emergency evacuation is completed; the 
preferred means of reporting fires and other emergencies; and names or 
job titles of the employees or departments who may be contacted for 
further information or explanation of duties. These requirements are 
based on similar requirements found in employee emergency plans and 
fire prevention plans (29 CFR 1910.38).
    Emergency escape procedures in shipyard employment can vary greatly 
depending upon whether the worksite is located on a vessel or vessel 
section or in a landside facility. For example, on a vessel at 
anchorage, escape routes from the vessel may be more difficult to 
identify than those found in a landside machine shop, carpenter's shop, 
welding shop, cafeteria, employment office, or similar worksite. This 
paragraph also requires procedures to protect employees who must remain 
behind to perform critical shipyard operations before they evacuate. 
Critical shipyard operations may include shutting down a vessel's power 
plant, securing utilities to the fire area, or similar activities. 
Additionally, accountability procedures for all employees following 
emergency evacuation must be established. For example, employees could 
be directed to report to a specific location after evacuation. Another 
important element of the evacuation policy is the preferred means of 
reporting fires or other emergencies. Examples include telephone or 
radio communications, fire alarms, steam whistles, verbal 
communication, or other tactile, visual, or audible means of 
communication at the employer's discretion. Finally, as a means to 
administer the evacuation policy effectively, the statement must 
indicate the ke